FAW J6P مبيت علبة التروس: تفكيك 29 الأجزاء الأساسية للسلامة الهيكلية

مرحبًا بكم في هذا التحليل الخبير لـ FAW J6P مبيت علبة التروس, the foundational structure for the CA10TA160M transmission in the FAW Jiefang CA3250P66K2L1T1E 6×4 تفريغ الشاحنة. هذا الدليل مخصص للفنيين, breaking down the 29 components that comprise the complete FAW J6P مبيت علبة التروس and clutch housing assembly, from the main case to the smallest gasket.

ال FAW J6P مبيت علبة التروس is not just a “صندوق”; it is a high-precision component responsible for perfect shaft alignment, oil sealing, and heat dissipation. Its structural integrity is the single most important factor for a long transmission service life. This guide will deconstruct this critical assembly into its functional subsystems.

جوهر 1: The Main Structural Logic (The FAW J6P Gearbox Housing)

This group represents the core “الهيكل” of the entire transmission. All other components, internal and external, mount to this one part. ال FAW J6P مبيت علبة التروس is the literal foundation.

1. عنصر: ‘Gearbox body’ (1701031-A7G)
هذا (شركات 1) is the main case, the ‘Gearbox body’. This is the largest and most complex component, typically cast from high-strength iron or aluminum. منطقها ثلاثي: تنسيق, ختم, and heat dissipation.

ال منطق المحاذاة هي وظيفتها الأكثر أهمية. This main case has precisely bored holes for the input shaft, mainshaft, and countershaft(s) المحامل. These bores must be perfectly parallel. Any warping or damage to the FAW J6P مبيت علبة التروس will cause shaft misalignment, leading to rapid gear and bearing failure.

ال منطق الختم is its obvious function. It acts as a large “مستنقع” أو “oil bath” for the entire gear set. It is designed with multiple machined faces for gaskets (مثل شركات 3, 8, 21, 24) to create a leak-proof enclosure.

ال Heat Dissipation Logic is also vital. كامل FAW J6P مبيت علبة التروس بمثابة بالوعة الحرارة العملاقة. The hot transmission oil transfers its heat to the case, and the external fins (if present) and large surface area dissipate this heat to the surrounding air.

جوهر 2: ال “Clutch Interface” منطق (The Clutch Housing)

هذا المكون هو “محول” that connects the FAW J6P مبيت علبة التروس to the engine. It is commonly known as the “bellhousing” and is a critical alignment component.

1. عنصر: ‘Clutch outer housing assy’ (1601010-A1K / 1601010D76A)
هذا (شركات 11) is the ‘Clutch Outer Housing Assembly’. This large, bell-shaped component bolts to the front of the ‘Gearbox body’ (شركات 1) and creates the “جاف” enclosure for the clutch assembly. The two part numbers indicate an option, likely based on the simultaneous selection of 1701112-A7G, as noted.

ال Engine Interface Logic is its primary role. This housing bolts to the back of the engine block. إنه “تنسيق” is ensured by ‘Dowel pins’ (شركات 2, `定位销-副箱売` – Positioning pin-auxiliary box housing), which precisely locate it relative to the engine’s crankshaft. وهذا يضمن FAW J6P مبيت علبة التروس input shaft is perfectly centered.

ال Mechanism Mount Logic is its secondary role. This housing provides the mounting points for the clutch release fork and shaft (seen in the ‘Clutch Control Mechanism’ انفصال), allowing the external hydraulic force to be transferred inside. هذا الجزء من FAW J6P مبيت علبة التروس is essential for clutch operation.

جوهر 3: “خدمة & PTO Port” منطق (يغطي & المقابس)

This group includes all the components designed to seal the various “الموانئ” أو “شبابيك” on the main FAW J6P مبيت علبة التروس. These ports allow for service, تقتيش, and the addition of auxiliary equipment.

1. ال “PTO Port” مجموعة (شركات 8, 9, 23, 24)
تشمل هذه المجموعة: ‘Gasket-PTO bottom port’ (شركات 8), ‘Cover-PTO bottom port’ (شركات 9), ‘Cover-PTO side port’ (شركات 23), and ‘Gasket-PTO side port’ (شركات 24).

ال Modularity Logic is the purpose of these components. ال FAW J6P مبيت علبة التروس is cast with standardized, 6-bolt or 8-bolt “شبابيك” (PTO ports) on its sides and/or bottom. This allows for the easy installation of a Power Take-Off (مأخذ الطاقة) unit to run hydraulic pumps or other equipment.

Since this truck uses a flange-connected PTO (as seen in the main gearbox assembly), these *other* ports are not needed. لذلك, simple ‘Covers’ and ‘Gaskets’ are used to securely seal them, preventing oil leaks from the FAW J6P مبيت علبة التروس.

2. ال “ميناء الخدمة” مجموعة (شركات 4, 25)
تشمل هذه المجموعة: ‘Oil drain plug assy’ (شركات 4) and ‘Magnet’ (شركات 25). The ‘Oil drain plug’ is the primary service point for draining the old gear oil from the FAW J6P مبيت علبة التروس.

ال Magnetic Logic is the function of the ‘Magnet’ (شركات 25). This magnet is either part of the ‘Oil drain plug assy’ or sits just inside it. Its critical job is to attract and capture any microscopic ferrous metal particles (from normal gear wear) circulating in the oil. Inspecting this magnet during an oil change is the best way to diagnose the internal health of the FAW J6P مبيت علبة التروس.

جوهر 4: “تحمل & Shaft Seal” منطق (The Covers)

This group of components is responsible for holding the main shaft bearings in place and, الأهم من ذلك, sealing the rotating shafts as they exit the FAW J6P مبيت علبة التروس.

1. عناصر: ‘Bearing – first shaft’ (1701141-A7G) & ‘Cover – first shaft bearing’ (1701142-A7G)
هذا (شركات 16 & 19) هو الكامل “رمح الإدخال” bearing and cover assembly. The ‘Bearing’ (شركات 16) is the main bearing that supports the input shaft, pressed into the front of the FAW J6P مبيت علبة التروس.

ال Bearing Retainer Logic is the function of the ‘Cover’ (شركات 19). This cover bolts to the front of the FAW J6P مبيت علبة التروس (باستخدام البراغي شركات 17 و 20). It has two jobs: 1) انها بمثابة “التجنيب,” physically holding the outer race of the bearing (شركات 16) and preventing it from moving. 2) It contains the all-important input shaft oil seal.

ال Input Seal Logic is the most critical sealing function in the entire system. This seal (housed in Comp 19) is what keeps the high-temperature gear oil *inside* the FAW J6P مبيت علبة التروس and keeps the “جاف” clutch housing free of oil. A failure of this one seal will immediately cause the clutch to slip and fail.

جوهر 5: “قفل & ختم” منطق (جميع الأجهزة)

This final group includes all the specialized bolts, المكسرات, and gaskets used to assemble the FAW J6P مبيت علبة التروس. Their logic is to provide precise alignment, secure clamping force, and leak-proof static sealing.

1. ال “تنسيق” مجموعة (شركات 2, 17, 20, 29)
This group includes ‘Dowel pin’ (شركات 2), ‘Hexagon head bolt with guide neck’ (شركات 17, 20), and ‘Cylindrical pin’ (شركات 29). ال Precise Fit Logic هو المفتاح. Dowel pins align the main housing (شركات 1) to the clutch housing (شركات 11). ال “دليل الرقبة” البراغي (شركات 17, 20) are used to perfectly align the ‘First shaft bearing cover’ (شركات 19) before the threads engage. This precision is non-negotiable for the FAW J6P مبيت علبة التروس.

2. ال “لقط” مجموعة (شركات 10, 12, 14, 15, 22, 27, 28)
This is the main hardware for bolting the housings together. It includes ‘Hex flange bolts’ (شركات 10, 15, 22), ‘Double head bolts’ (شركات 12, 28), "المكسرات السداسية."’ (شركات 14), and ‘Type I all-metal hexagon flange locknuts’ (شركات 27).

ال منطق الشد العالي of these fasteners ensures the entire FAW J6P مبيت علبة التروس can withstand the immense torque and twisting forces from the engine and drivetrain. ال “صواميل” (شركات 27) are special, one-time-use nuts that are deformed to create a mechanical lock, preventing them from ever backing off.

3. ال “ختم” مجموعة (شركات 3, 5, 8, 13, 18, 21, 24, 26)
This group includes all the static seals: "حشية."’ (شركات 3, 21), "جروميت."’ (شركات 5), ‘Gasket-PTO…’ (شركات 8, 24), "غسالة الربيع."’ (شركات 13, 18), and ‘Large washer’ (شركات 26). الجوانات’ provide the primary paper/cork/metal seal between flat, machined surfaces of the FAW J6P مبيت علبة التروس. غسالات الربيع’ provide the anti-vibration logic, ensuring the bolts maintain clamping force.

FAW J6P مبيت علبة التروس: Complete 29-Part Breakdown

الجدول التالي يوفر كامل, تفصيل مفصل للجميع 29 أنواع المكونات في FAW J6P مبيت علبة التروس and clutch housing assembly for the FAW Jiefang CA3250P66K2L1T1E 6×4 تفريغ الشاحنة.

المواصفات الأساسية

المواصفات ل FAW J6P مبيت علبة التروس are defined by its role as the primary structural and alignment component for the entire transmission assembly.