Support de suspension central russe FAW: Ancrage 15 Composants de base pour la stabilité de l'essieu tandem
Le Support de suspension central russe FAW logic assembly is the structural backbone of the middle axle bogie on the CA3250P66K24L1TE5Z dump truck. This complex component cluster performs the essential function of rigidly locating the axle housing while providing anchor points for the torque-resisting reaction rods. Conçu avec “55R.” et “64W” arctic-grade materials, le Support de suspension central russe FAW withstands the immense compressive, torsionnel, and longitudinal forces generated by heavy hauling over frozen, terrain défoncé. This guide analyzes the leaf spring seat, the upper and lower rod anchors, and the high-strength fastening logic.
Support de suspension central russe FAW
Leaf Spring Seat and Load Path Interface
The foundation of the **FAW Russian Centre Suspension Bracket** begins with the leaf spring seats. This assembly includes the **Rear Leaf Spring Seat Assembly** (Partie no. 2912445-55R and Part No. 2912450-55R.), which directly contacts the axle housing. The seat must transfer the entire vertical payload from the springs into the axle housing while preventing axle wrap—the rotational movement of the axle under high torque. The casting geometry, such as **Rear Leaf Spring Seat – Middle Left** (Partie no. 2912441-55R.), is specifically designed to maximize the friction grip with the leaf spring pack.
Integrated into the seat is the critical damping mechanism. The **Cushion & Locating Pin Assembly** (Partie no. 2912405-55R.) uses a **Cushion – Rear Leaf Spring Seat** (Partie no. 2912402-55R.) made from arctic-grade elastomer. This cushion absorbs the final stages of high-impact compression, preventing metal-on-metal contact between the spring and the axle. Le “55R.” specification ensures the cushion remains flexible at -50°C, unlike standard rubber which would freeze and shatter. The **FAW Russian Centre Suspension Bracket** depends on this cushion to mitigate shock loads.
The **Cushion & Locating Pin Assembly** also includes the **Elastic Cylindrical Pin** (Partie no. 2919201-A2E) and the **Locating Pin** itself, which index the spring pack to the seat. This indexing is critical for alignment. If the leaf spring shifts longitudinally, the entire axle moves, causing misalignment and rapid tire wear. The integrity of the **FAW Russian Centre Suspension Bracket** is maintained by ensuring the pin remains securely seated in the axle housing.
Reaction Rod Anchor Points and Torque Management
The mounting points for the torque-resisting reaction rods are integral to the **FAW Russian Centre Suspension Bracket**. The **Reaction Rod Upper Bracket with Locating Pin Assy – Middle Axle** (Partie no. 2919210A64W) and its main bracket (**Reaction Rod Upper Bracket – Middle Axle**, Partie no. 2919211A64W) resist the axle’s torque reaction during acceleration. Le “64W” code indicates a high-strength steel alloy optimized for impact toughness, preventing brittle fracture in the cold.
The lower anchor points are provided by the **Reaction Rod Lower Bracket Welding Assembly** (Partie no. 2919310-A7E). This heavily reinforced structure bolts directly to the axle housing. It must resist the massive braking forces and longitudinal thrust of the truck. The welding integrity of the **FAW Russian Centre Suspension Bracket** component is crucial; a failed weld here would allow the axle to shift, causing a catastrophic loss of control.
The mounting eyes of the reaction rod brackets utilize the **Elastic Cylindrical Pin** (Partie no. 2919202-A2E) to allow controlled articulation of the rod ends while preventing axial movement. This pin is subjected to extreme shear forces. Le Support de suspension central russe FAW assembly depends on these pins to maintain the precise pinion angle of the differential. Any wear in these pivot points leads to driveline vibration and accelerated U-joint failure.
Fastening Architecture and Component Security
The **FAW Russian Centre Suspension Bracket** is secured by an array of high-tensile fasteners. The **Hexagon Head Bolt** (Partie no. CQ15120130T and Part No. CQ1512060T) are Grade 10.9 ou supérieur, ensuring they can handle the required shear and tensile loads. The **Hexagon Flange Bolt (Tige grossière)** (Partie no. Q18420130TF38K and Part No. Q1842070TF38K) are used in high-stress areas for superior clamping force. The flange design increases the friction grip, preventing the brackets from moving on the axle housing.
The bolts feature specialized anti-corrosion coatings (TF38K suffix) for arctic durability. This protects the threads from rust seizure caused by road salt, ensuring that the **FAW Russian Centre Suspension Bracket** can be serviced after years of exposure. The bolts must be torqued to precise specifications to create the necessary friction lock. Under-torquing is the leading cause of **FAW Russian Centre Suspension Bracket** failure, as the full load is then placed on the bolt shank.
Redundancy is built into the **FAW Russian Centre Suspension Bracket** mounting system. The high quantity of bolts, combined with the use of locator pins, ensures that the axle remains secured even if one or two bolts were to vibrate loose. Cependant, fleet mechanics must perform regular torque checks, especially after the first major service interval, to preserve the structural integrity of the **FAW Russian Centre Suspension Bracket** and prevent fretting corrosion.
Entretien et service par temps froid
Proactive maintenance of the **FAW Russian Centre Suspension Bracket** is essential for vehicle uptime. Visual inspection should focus on the **Cushion** (Partie no. 2912402-55R.) for signs of cracking or disintegration, which compromises the damping. The **Elastic Cylindrical Pin** (Partie no. 2919201-A2E) should be checked for excessive play. Any sign of looseness in the **FAW Russian Centre Suspension Bracket** indicates imminent failure and demands immediate attention.
Lors du remplacement de composants, only genuine FAW parts should be used. Le “55R.” cushion and the “64W” bracket material are non-negotiable specifications for arctic operation. Using standard parts in the **FAW Russian Centre Suspension Bracket** assembly will lead to rapid failure and pose a significant safety risk. The integrity of the **Reaction Rod Lower Bracket Welding Assembly** (Partie no. 2919310-A7E) should be checked regularly for weld failure.
The complexity of the **FAW Russian Centre Suspension Bracket** demands professional service. Correctly indexing the spring seat using the locating pins and setting the alignment of the reaction rod brackets ensures the truck’s driveline geometry is preserved. This meticulous attention to detail is what guarantees the long-term reliability of the CA3250P66K24L1TE5Z in the heavy-haul segment.
Répartition des composants: Middle Axle Suspension Bracket Logic Assembly
| Non. |
Numéro de pièce |
Nom de la pièce |
Quantité |
| 1 | CQ15120130T | Boulon à tête hexagonale | 8 |
| 2 | Q18420130TF38K | Boulon à bride hexagonale (Tige grossière) | 4 |
| 3 | Q1842070TF38K | Boulon à bride hexagonale (Tige grossière) | 4 |
| 4 | 2912445-55R. | Rear Leaf Spring Seat Assembly | 1 |
| 5 | 2912405-55R. | Coussin & Locating Pin Assembly – Rear Leaf Spring Seat | 2 |
| 6 | 2919210A64W | Reaction Rod Upper Bracket with Locating Pin Assy – Essieu central | 1 |
| 7 | 2912450-55R. | Rear Leaf Spring Seat Assembly | 1 |
| 8 | CQ1512060T | Boulon à tête hexagonale | 8 |
| 9 | 2919310-A7E | Reaction Rod Lower Bracket Welding Assembly | 2 |
| 4-1 | 2912441-55R. | Rear Leaf Spring Seat – Middle Left | 1 |
| 4-2 | 2919201-A2E | Broche cylindrique élastique | 1 |
| 5-1 | 2912402-55R. | Coussin – Rear Leaf Spring Seat | 2 |
| 5-2 | 2919201-A2E | Broche cylindrique élastique | 2 |
| 6-1 | 2919211A64W | Reaction Rod Upper Bracket – Essieu central | 1 |
| 6-2 | 2919201-A2E | Broche cylindrique élastique | 1 |
Conclusion: Fiabilité structurelle garantie
Le Support de suspension central russe FAW assembly is the definitive anchor for the middle axle bogie, guaranteeing the structural integrity of the drive axles under extreme loads. By integrating heavy-duty steel castings with shock-absorbing cushions and high-tensile fasteners, the system ensures the CA3250P66K24L1TE5Z performs reliably. Le “55R.” et “64W” component specifications are key to its arctic endurance.
Pour les gestionnaires de flotte, proactive maintenance—checking for wear in the cushions and ensuring the bolts are torqued to spec—is essential for vehicle uptime. Utilisation de pièces d'origine FAW pour le Support de suspension central russe FAW preserves the precise alignment and safety standards engineered for the harsh environment of the Russian North.
Emballage et logistique
Pièces FAW, y compris l'ensemble bloc-cylindres, sont emballés avec soin pour garantir une livraison en toute sécurité. Chaque composant est sécurisé dans des matériaux de protection pour éviter tout dommage pendant le transport. Le réseau logistique garantit des expéditions ponctuelles dans le monde entier, soutenir des opérations de maintenance efficaces. Vous trouverez ci-dessous une image illustrant l'emballage standard des pièces de camion FAW., mettant en valeur l’attention portée aux détails dans la manipulation et le stockage.
Cette approche d'emballage minimise le risque de corrosion ou de dommages causés par les chocs., s'assurer que les pièces comme l'ensemble bloc-cylindres FAW arrivent en parfait état. Les clients peuvent compter sur la logistique de FAW pour une qualité et une fiabilité constantes.