- Cidade de Chang Chun, Província de Jilin, China
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Welcome to this complete technical analysis of the FAW Dual-Axis Assembly, also known as the transmission main shaft or “segundo eixo,” para o FAW Jiefang CA4251P66K24T1A3E5 6×4 trator semirreboque diesel. This component is the primary output shaft of the transmission’s main box.
O FAW Dual-Axis Assembly is responsible for holding all the “dirigido” engrenagens (1st, 2nd, 3terceiro, 4th, 5th, and reverse) and the synchronizer “sliding sleeves” that lock them in place. It receives torque from the counter-shaft and transmits the selected gear ratio to the truck’s driveline.
This guide is an essential resource for professional transmission rebuilders and parts specialists. Vamos desconstruir todo FAW Dual-Axis Assembly em seu 17 componentes reparáveis, including the main shaft (1701301-A9K), all individual helical gears, the sliding sleeves, and the critical bearings and circlips that maintain perfect alignment.
The backbone of the FAW Dual-Axis Assembly is the ‘Second shaft’ (1701301-A9K), also known as the main shaft. This is a single, massive, forged component made from high-strength, case-hardened steel. It is designed to withstand the full, multiplied torque of the engine’s output.
The function of this shaft is to act as the “saída” shaft of the main gearbox. Unlike the counter-shaft (which is always spinning at a fixed ratio to the engine), o FAW Dual-Axis Assembly‘s speed *changes* based on the gear selected.
This shaft is a complex piece of precision machining. It features a long, splined section where the synchronizer hubs (sliding sleeves) are fixed. It also has multiple, mirror-smooth journals where the “freewheeling” driven gears ride on needle bearings. A frente “nose” of this shaft fits into the “pilot bushing” (1701111-A7G) inside the input shaft, ensuring perfect alignment. A bent or twisted main shaft will cause catastrophic gear failure, making the integrity of the FAW Dual-Axis Assembly paramount.
The core “lógica” do FAW Dual-Axis Assembly é o seu “constant-mesh” projeto. This parts list details all the “dirigido” engrenagens, which are in permanent, constant mesh with the “drive” gears on the counter-shaft. These gears are:
When the truck is in neutral, the clutch is engaged, and the input shaft is spinning the counter-shaft. This means all of these driven gears are *also* spinning, but because they ride on bearings on the ‘Second shaft’, they are “freewheeling.” They are not locked to the FAW Dual-Axis Assembly, so no power is transmitted.
When the driver selects a gear (Por exemplo, 3terceiro), the shift fork moves a ‘Sliding sleeve’ (1701316-A7G), which locks the ‘Third gear-second shaft’ (1701366-A9K) para o FAW Dual-Axis Assembly. Naquele momento, power flows from the counter-shaft, through the 3rd gear pair, and onto the FAW Dual-Axis Assembly (main shaft), which then spins at the 3rd gear ratio. All other gears on the shaft continue to freewheel.
O “lógica” of gear selection in the FAW Dual-Axis Assembly is performed by the ‘Sliding sleeve’ (1701316-A9K) and ‘Sliding sleeve’ (1701316-A7G) unidades. The list calls for a total of four (one -A9K, three -A7G). These are the synchronizer hubs.
Each sliding sleeve is what the driver’s shift fork physically moves. The *inside* of the sleeve is splined and is permanently locked to the FAW Dual-Axis Assembly (main shaft). The *outside* of the sleeve is a groove for the shift fork. When the driver moves the shifter, this sleeve slides “forward” ou “para trás” on the shaft.
The sides of the sleeve, and the sides of the freewheeling gears, have a set of “dentes de cachorro” (ou “clutching teeth”). When the sleeve slides over, its internal teeth engage with the dog teeth on the side of the gear. Isto cria um sólido, positive lock, forcing the freewheeling gear to spin at the same speed as the FAW Dual-Axis Assembly.
To prevent a “moagem” mudança, this sleeve assembly also contains a “synchronizer” (ou “blocker ring”). This is a tapered bronze ring that acts as a small, cone-shaped clutch. As the sleeve moves forward, it first pushes this bronze ring onto a matching cone on the gear. The friction between the two instantly equalizes the speed of the sleeve (spinning at shaft speed) and the gear (freewheeling at a different speed). Once their speeds are matched, the sleeve can slide over the dog teeth smoothly and silently. Esse “sync-then-lock” logic is the genius of the FAW Dual-Axis Assembly.
A constant-mesh gearbox requires perfect alignment. The gears on the FAW Dual-Axis Assembly must be perfectly aligned with their counterparts on the counter-shaft. This alignment, ou “jogo final,” is controlled by a system of precision washers and circlips.
The parts list calls for five ‘Limit washer – engrenagem’ (1701327-A7G) and three ‘Inter-shaft limit washer’ (1701318-A9K/A7G). These are not standard washers. Eles são “shims”—hardened, precision-ground washers of a very specific thickness. They are placed between the freewheeling gears and their synchronizer hubs to control the “jogo final” (the fore-and-aft slop).
De forma similar, the ‘Locating retaining ring-reverse gear’ (1701312-A7G) and ‘Limit washer-reverse gear’ (1701313-A7G) are a matched set. They work together to lock the ‘Reverse gear-second shaft’ (1701311-A7G) in its exact position on the FAW Dual-Axis Assembly, ensuring it aligns perfectly with its idler gear.
The ‘Three-sided key’ (1701396-A9K) and its ‘Circlip’ (1701333-A7G) are used to permanently lock a main synchronizer hub to the FAW Dual-Axis Assembly, while the ‘Spring dowel pin’ (Q5280310) is likely used to lock a shaft or pin in place. This entire system of small parts is what guarantees the quiet, long-lasting, and precise operation of the FAW Dual-Axis Assembly.
A tabela a seguir fornece o completo, detalhamento de todos 17 components identified in the ‘Dual-Axis (Second Shaft) Conjunto’ diagrama para o trator FAW CA4251P66K24T1A3E5. Uma reconstrução do FAW Dual-Axis Assembly requires meticulous attention to the placement of each washer and circlip.
| Marca | Parte não. | Nome da peça | Quantidade |
|---|---|---|---|
| 1 | 1701301-A9K | Second shaft | 1 |
| 2 | 1701396-A9K | Chave de três lados | 1 |
| 3 | Q5280310 | Spring dowel pin | 1 |
| 4 | 1701333-A7G | Circlip-three-sided key | 1 |
| 5 | 1701312-A7G | Locating retaining ring – engrenagem reversa | 1 |
| 6 | 1701313-A7G | Limit washer – engrenagem reversa | 1 |
| 7 | 1701311-A7G | Engrenagem reversa – segundo eixo | 1 |
| 8 | 1701316-A9K | Sliding sleeve – reverse | 1 |
| 9 | 1701318-A9K | Inter-shaft limit washer | 1 |
| 10 | 1701326-A9K | Primeira marcha – segundo eixo | 1 |
| 11 | 1701327-A7G | Limit washer – engrenagem | 5 |
| 12 | 1701316-A7G | Sliding sleeve | 3 |
| 13 | 1701356-A9K | Segunda marcha – segundo eixo | 1 |
| 14 | 1701318-A7G | Inter-shaft limit washer | 2 |
| 15 | 1701366-A9K | Terceira marcha – segundo eixo | 1 |
| 16 | 1701386-A9K | Quarta marcha – segundo eixo | 1 |
| 17 | 1701323-A1K | Quinta marcha – segundo eixo | 1 |
As especificações para o FAW Dual-Axis Assembly are defined by its function as the transmission’s main output shaft, which holds all the freewheeling “dirigido” gears and the synchronizer hubs. The proper shimming of the FAW Dual-Axis Assembly é crítico.
| Aplicação em veículos | FAW Jiefang CA4251P66K24T1A3E5 6×4 Trator |
| Grupo de Componentes | FAW Dual-Axis Assembly (Main Shaft) |
| Nome Comum | Second Shaft / Main Shaft Assembly |
| Main Shaft P/N | 1701301-A9K |
| Tipo de sistema | Constant-Mesh, Synchronized |
| Driven Gears | 1st, 2nd, 3terceiro, 4th, 5th, and Reverse |
| Gear Actuators | 4x Sliding Sleeves (Synchronizer Hubs) |
| Alignment Control | Limit Washers (Calços) and Retaining Rings |
| Shaft Locking | Chaves (Woodruff, Flat) and Pins |
| Função Primária | To carry all freewheeling “dirigido” gears and be locked to the selected gear via a sliding sleeve, transmitting power to the output. |
Peças FAW, incluindo o conjunto do bloco de cilindros, são embalados com cuidado para garantir uma entrega segura. Cada componente é protegido por materiais de proteção para evitar danos durante o transporte. A rede logística garante envios pontuais em todo o mundo, apoiando operações de manutenção eficientes. Abaixo está uma imagem ilustrando a embalagem padrão para peças de caminhão FAW, mostrando a atenção aos detalhes no manuseio e armazenamento.
Esta abordagem de embalagem minimiza o risco de corrosão ou danos por impacto, garantindo que peças como o conjunto do bloco de cilindros FAW cheguem em perfeitas condições. Os clientes podem confiar na logística da FAW para obter qualidade e confiabilidade consistentes.
FAW é um dos maiores e mais antigos fabricantes automotivos da China, com capital social de RMB 35.4 bilhões de yuans e ativos totais de RMB 457.83 bilhão de yuans.
CHINA FAW GRUPO CO., LTDA. (abreviação de FAW), anteriormente China First Automobile Works, pode traçar suas raízes até julho 15, 1953, quando sua primeira montadora começou a ser construída. FAW é um dos maiores e mais antigos fabricantes automotivos da China, com capital social de RMB 35.4 bilhões de yuans e ativos totais de RMB 457.83 bilhão de yuans.
Vendas globais de caminhões pesados na China “cinco seguidas”, vendas de caminhões pesados em todo o mundo “seis seguidas”, vendas de tratores para 16 anos consecutivos líder absoluto na indústria.
