FAW Russian Brake Line: Mastering 48 Critical Components for Arctic Stopping Power
The FAW Russian Brake Line system is the definitive pressurized network for the CA3250P66K24L1TE5Z dump truck, engineered specifically for the extreme cold of the Russian Arctic. This complex FAW Russian Brake Line assembly integrates air compression, drying, distribution, and precise actuation into a single frost-proof architecture. Understanding the complete FAW Russian Brake Line is essential for fleet operators who demand reliable, instantaneous braking response in environments where standard systems would fail. This guide deconstructs every strategic component of the FAW Russian Brake Line, revealing the engineering that ensures flawless stopping power at -50°C.
FAW Russian Brake Line
| No. |
Part Number |
Part Name |
Qty |
| 1 | 3508015-82V-000 | Manual Valve Assembly | 1 |
| 2 | 3506404-50A | Multi-way Connector | 1 |
| 3 | 3506300-96U | Cab Pipe Bundle Assembly | 1 |
| 4 | 3724021-50A | Engine Wiring Harness Bracket 1 | 1 |
| 5 | 3504020-76W | Brake Pedal and Clutch Pedal Assembly | 1 |
| 6 | 3506038-99A | Front Axle Pipe Bundle Bracket | 1 |
| 7 | 3506430-91W | Front Axle Pipe Bundle Bracket Assembly | 1 |
| 8 | 3724031-76A | Rubber Sealing Strip | 1 |
| 9 | 3506415-80A | Straight Through Pipe Joint Assembly – Front Brake | 2 |
| 10 | 3506040-1051 | Brake Hose Assembly – Front Brake | 4 |
| 11 | 3506730-50A | Pipe Joint Assembly | 3 |
| 12 | 3550316-80B | ABS Solenoid Valve Bracket | 2 |
| 13 | 3550210-50A | ABS Solenoid Valve and Pipe Joint Assembly | 2 |
| 15 | 3513010-55R | Air Brake Reservoir Pipe Joint Assembly | 1 |
| 16 | 3515010-55R | Four Circuit Protection Valve with Pipe Joint Assembly | 1 |
| 17 | 3511510-55R | Condenser with Bracket and Pipe Joint Assembly | 1 |
| 18 | 3506205-55R | Front Air Pipe Assembly – Air Compressor to Condenser | 1 |
| 19 | 3506214-50A | Straight Through Pipe Joint (M26-M26) | 2 |
| 20 | 3506210-55R | Middle Air Pipe Assembly – Air Compressor to Condenser | 1 |
| 21 | 3506207-50A | Air Pipe Bracket | 2 |
| 22 | 3506208-50A | Air Pipe Bushing | 2 |
| 23 | 3506215-55R | Rear Air Pipe Assembly – Air Compressor to Condenser | 1 |
| 24 | 3506220-55R | Air Pipe Assembly – Condenser to Air Dryer | 1 |
| 25 | 3506225-55R | Air Pipe Assembly – Air Dryer to Anti-freeze Pump | 1 |
| 26 | 3506245-55R | Air Pipe Assembly – Four Circuit Protection Valve Port 23 to Double Chamber Reservoir Front Port | 1 |
| 27 | 3506250-55R | Air Pipe Assembly – Four Circuit Protection Valve Port 24 to Double Chamber Reservoir Rear Port | 1 |
| 28 | 3506255-55R | Air Pipe Assembly – Double Chamber Reservoir Front Port to Straight Through Pipe Joint | 1 |
| 29 | 3513300-79B | Regeneration Reservoir Pipe Assembly | 1 |
| 30 | 3506255-55R | Air Pipe Assembly – Double Chamber Reservoir Front Port to Straight Through Pipe Joint | 1 |
| 31 | 3513040-55R | Double Chamber Reservoir with Pipe Joint Assembly | 1 |
| 32 | 3506270-55R | Air Pipe Assembly – Module Front Chamber Reservoir Left Chamber Middle Port to Straight Through Pipe Joint | 1 |
| 33 | 3506433-65B | Left Pipe Clamp Bracket – For Fastening Middle Air Pipe | 1 |
| 34 | 3506434-65B | Right Pipe Clamp Bracket – For Fastening Middle Air Pipe (See 3506433-65B) | 1 |
| 35 | 3506432-56A | Pipe Clamp – For Fastening Middle Air Pipe | 2 |
| 36 | 3518010-52S | Quick Release Valve with Silencer Assembly | 1 |
| 37 | 3724426-68V | Main Wiring Harness Clamp Bracket | 4 |
| 38 | 3506424-40A | Pipe Bundle Bracket | 1 |
| 39 | 3511010-55R | Air Dryer with Silencer and Pipe Joint Assembly | 1 |
| 40 | 3518012-13A | Bracket – Quick Release Valve | 1 |
| 41 | 3529010-55R | Anti-freeze Pump with Pipe Joint Assembly | 1 |
| 42 | 3506405-15D | Straight Through Pipe Joint Assembly | 4 |
| 43 | 3506285-55R | Air Delivery Pipe Assembly – Front Axle Left Spring Brake Chamber Inlet | 1 |
| 44 | 3506290-55R | Air Delivery Pipe Assembly – Front Axle Right Spring Brake Chamber Inlet | 1 |
| 1-1 | 3506403-50A | Special Shaped Sealing Ring (φ10.2) | 3 |
| 1-2 | 3506407-50A | Snap Ring (φ10) | 3 |
| 1-3 | 3506408-50A | Sealing Ring (φ13) | 3 |
| 1-4 | 3506406-50A | Sleeve Nut (M16) | 3 |
| 2-1 | 3506409-50A | Gasket | 1 |
| 2-2 | 3506403-50A | Special Shaped Sealing Ring (φ10.2) | 10 |
| 2-3 | 3506407-50A | Snap Ring (φ10) | 10 |
| 2-4 | 3506408-50A | Sealing Ring (φ13) | 10 |
| 2-5 | 3506406-50A | Sleeve Nut (M16) | 10 |
| 13-1 | 3513403-50A | Special Shaped Sealing Ring (φ15.6) | 2 |
| 13-2 | 3513407-50A | Snap Ring (φ12) | 2 |
| 13-3 | 3513408-50A | Sealing Ring (φ18.5) | 2 |
| 13-4 | 3513406-50A | Sleeve Nut (M22) | 2 |
| 13-5 | 3550236-50A | Straight Through Pipe Joint – ABS Solenoid Valve | 2 |
| 36-1 | 3513403-50A | Special Shaped Sealing Ring (φ15.6) | 3 |
| 36-2 | 3513407-50A | Snap Ring (φ12) | 3 |
| 36-3 | 3513408-50A | Sealing Ring (φ18.5) | 3 |
| 36-4 | 3513406-50A | Sleeve Nut (M22) | 3 |
| 36-5 | 3506403-50A | Special Shaped Sealing Ring (φ10.2) | 1 |
| 36-6 | 3506407-50A | Snap Ring (φ10) | 1 |
| 36-7 | 3506408-50A | Sealing Ring (φ13) | 1 |
| 36-8 | 3506406-50A | Sleeve Nut (M16) | 1 |
FAW Russian Brake Line2
| No. |
Part Number |
Part Name |
Qty |
| 1 | 3518015-50A | Relay Valve Assembly | 1 |
| 2 | 3518012-79C | Relay Valve Bracket | 1 |
| 3 | C07342224A | Hydraulic Pneumatic D-Shaped Rubber Seal Ring | 1 |
| 4 | 3511012-11H | Sealing Bolt – Air Dryer Outlet | 1 |
| 5 | 3516311-36B | Three-way Quick Connect Pipe Joint (φ12, φ12) | 1 |
| 6 | 3757050-435 | Air Hand Brake Pipe Plate Switch Assembly | 1 |
| 7 | 3506200-94C | Middle and Rear Axle Pipe Bundle Assembly (Style Diagram) | 1 |
| 8 | 3518012-36P | Bracket – Relay Valve | 1 |
| 9 | 3518015-50A | Relay Valve Assembly | 1 |
| 10 | 3550336-50A | Bolt – For Fastening Solenoid Valve | 2 |
| 11 | 3550310-50A | ABS Solenoid Valve Assembly (Style Diagram) | 2 |
| 12 | 3550012-43S | Bracket – Middle and Rear Axle Solenoid Valve | 1 |
| 13 | 3506510-73A | Air Delivery Pipe Assembly – Relay Valve to Left ABS | 1 |
| 14 | 3506520-73A | Air Delivery Pipe Assembly – Relay Valve to Right ABS | 1 |
| 15 | 3518025-523 | Silencer Assembly | 2 |
| 1-1 | 3513403-50A | Special Shaped Sealing Ring (φ15.6) | 3 |
| 1-2 | 3513407-50A | Snap Ring (φ12) | 3 |
| 1-3 | 3513408-50A | Sealing Ring (φ18.5) | 3 |
| 1-4 | 3513406-50A | Sleeve Nut (M22) | 3 |
| 1-5 | 3506403-50A | Special Shaped Sealing Ring (φ10.2) | 1 |
| 1-6 | 3506407-50A | Snap Ring (φ10) | 1 |
| 1-7 | 3506408-50A | Sealing Ring (φ13) | 1 |
| 1-8 | 3506406-50A | Sleeve Nut (M16) | 1 |
| 6-1 | 3513403-50A | Special Shaped Sealing Ring (φ15.6) | 4 |
| 6-2 | 3513407-50A | Snap Ring (φ12) | 4 |
| 6-3 | 3513408-50A | Sealing Ring (φ18.5) | 4 |
| 6-4 | 3513406-50A | Sleeve Nut (M22) | 4 |
| 9-1 | 3513403-50A | Special Shaped Sealing Ring (φ15.6) | 3 |
| 9-2 | 3513407-50A | Snap Ring (φ12) | 3 |
| 9-3 | 3513408-50A | Sealing Ring (φ18.5) | 3 |
| 9-4 | 3513406-50A | Sleeve Nut (M22) | 3 |
| 9-5 | 3506403-50A | Special Shaped Sealing Ring (φ10.2) | 1 |
| 9-6 | 3506407-50A | Snap Ring (φ10) | 1 |
| 9-7 | 3506408-50A | Sealing Ring (φ13) | 1 |
| 9-8 | 3506406-50A | Sleeve Nut (M16) | 1 |
Air Supply Core: Compression and Purification
The heart of the FAW Russian Brake Line system is its air generation and drying module. It is designed for extreme moisture management in the Arctic environment. The Condenser with Bracket and Pipe Joint Assembly serves as the first defense against water vapor. This component cools the hot compressed air from the compressor, initiating the condensation process within the FAW Russian Brake Line.
The Air Dryer with Silencer and Pipe Joint Assembly then removes remaining moisture using a desiccant cartridge. This ensures only dry, cold-resistant air enters the reservoirs. Integration of the Anti-freeze Pump with Pipe Joint Assembly is critical. It injects alcohol-based fluid to lower the freezing point of any residual condensate in the FAW Russian Brake Line.
Robust connectivity is ensured by specialized fittings like the Front Air Pipe Assembly and Rear Air Pipe Assembly. These route air between major components. The Straight Through Pipe Joint (M26-M26) provides leak-proof connections at critical junctions, maintaining system pressure integrity for the FAW Russian Brake Line.
Distribution Logic: Circuit Protection and Routing
Dry, pressurized air is intelligently distributed by the Four Circuit Protection Valve with Pipe Joint Assembly. This valve acts as the neural center of the FAW Russian Brake Line. It segregates the system into four independent circuits for enhanced safety and reliability in harsh conditions throughout the entire FAW Russian Brake Line.
From the protection valve, air travels to storage reservoirs via dedicated lines. The Air Pipe Assembly – Four Circuit Protection Valve Port 23 to Double Chamber Reservoir Front Port and its rear counterpart are precisely routed. These lines connect to the Double Chamber Reservoir with Pipe Joint Assembly, providing essential air volume for the FAW Russian Brake Line.
The routing is secured by a family of clamps and brackets. The Left Pipe Clamp Bracket and Right Pipe Clamp Bracket work with multiple Pipe Clamps. These components fasten the middle air pipes securely to the chassis, preventing movement and vibration-induced stress in the FAW Russian Brake Line.
Actuation and Control: From Pedal to Chamber
Driver input is translated into braking force through control valves and delivery lines. The Brake Pedal and Clutch Pedal Assembly actuates the Manual Valve Assembly. This valve meters air from reservoirs to the brake chambers with precision modulation in the FAW Russian Brake Line.
For rapid brake release, the system uses the Quick Release Valve with Silencer Assembly. Mounted on its dedicated Bracket – Quick Release Valve, this component exhausts air directly from brake chambers. The integrated silencer minimizes operational noise in the chassis environment of the FAW Russian Brake Line.
Air reaches the wheel-ends through rigid and flexible lines. The Brake Hose Assembly – Front Brake connects frame lines to moving steering knuckles. At the ABS interface, the ABS Solenoid Valve and Pipe Joint Assembly, secured by its bracket, modulates pressure to prevent wheel lock-up in the FAW Russian Brake Line.
Sealing and Connection Integrity: The Microscopic Defense
The entire FAW Russian Brake Line performance depends on connection integrity. Hundreds of connections are guarded by specialized sealing components. The Multi-way Connector and various Straight Through Pipe Joint Assemblies form the system’s branching nodes within the FAW Russian Brake Line.
Each port utilizes a Snap Ring to retain the pipe and a Sealing Ring to create a pressure-tight seal. These rings are made from hydrogenated nitrile rubber formulated for extreme cold. They remain elastic at temperatures as low as -55°C, ensuring reliability in the FAW Russian Brake Line.
For larger diameter connections, components like the Special Shaped Sealing Ring (φ15.6) and corresponding Snap Ring (φ12) are used. Precise machining and consistent material quality prevent these microscopic interfaces from becoming failure points in the FAW Russian Brake Line.
Cab and Chassis Integration: Wiring and Conduit Harmony
The FAW Russian Brake Line integrates seamlessly with the vehicle’s electrical systems. The Cab Pipe Bundle Assembly routes both air lines and electrical cables from the chassis into the cab. It passes through apertures sealed by the Rubber Sealing Strip to protect the FAW Russian Brake Line.
On the chassis, wire harnesses are secured alongside brake lines using shared mounting points. The Engine Wiring Harness Bracket 1 and Main Wiring Harness Clamp Bracket hold both conduit types without allowing intersection or chafing. This simplifies maintenance and troubleshooting procedures for the FAW Russian Brake Line.
The Front Axle Pipe Bundle Bracket Assembly organizes lines near the steering axle. This coordinated bundling reflects the systems-level engineering behind the FAW Russian Brake Line. Every bracket and clamp is purpose-designed for integration and durability in extreme environments where the FAW Russian Brake Line operates.
Conclusion: A System Engineered for Absolute Reliability
The FAW Russian Brake Line for the CA3250P66K24L1TE5Z is a masterpiece of cold-climate engineering. It transcends being a mere collection of pipes and valves. This system becomes a fully integrated, fault-tolerant pneumatic network designed for the Arctic frontier in the FAW Russian Brake Line.
From moisture-scrubbing components to circuit-isolating valves, every one of the 48 documented parts plays a critical role. Understanding the interplay between major assemblies and microscopic seals is key to effective maintenance of the FAW Russian Brake Line. Adherence to torque specifications and routine inspection are imperatives for safety.
By maintaining the FAW Russian Brake Line with genuine components and systematic care, operators secure reliable stopping power. This ensures professional hauling operations can continue safely in the world’s most demanding environments, with confidence in every braking application of the FAW Russian Brake Line.
Packaging and Logistics
FAW parts, including the Cylinder Block Assembly, are packaged with care to ensure safe delivery. Each component is secured in protective materials to prevent damage during transit. The logistics network guarantees timely shipments worldwide, supporting efficient maintenance operations. Below is an image illustrating the standard packaging for FAW truck parts, showcasing the attention to detail in handling and storage.
This packaging approach minimizes the risk of corrosion or impact damage, ensuring that parts like the FAW Cylinder Block Assembly arrive in perfect condition. Customers can rely on FAW’s logistics for consistent quality and reliability.