Conjunto de bloque de cilindros ruso FAW: 30 Piezas esenciales para un rendimiento imparable
El Conjunto de bloque de cilindros ruso FAW is the robust core of the CA3250P66K24L1TE5Z dump truck, engineered to conquer the freezing Russian tundra. Esta guía detalla la 30 specific components that make up this assembly. Mastering these parts is the key to executing precise maintenance and ensuring your fleet operates reliably in the world’s most demanding cold zones.
Conjunto de bloque de cilindros ruso FAW
The Structural Backbone: Block and Liners
La base de todo el sistema es la Conjunto de bloque de cilindros (Número de pieza. 1002015-35mi). This is not a standard casting; es el “Zona fría rusa” variant, formulated with a high-strength iron alloy designed to resist the thermal shock of starting in -40°C temperatures. The integrity of this block defines the engine’s lifespan. It houses the critical Camisa del cilindro (Número de pieza. 1002016-81D), a replaceable wet sleeve that provides the friction surface for the pistons.
En el Conjunto de bloque de cilindros ruso FAW, the sealing of these liners is paramount. We identify 12 unidades de la O-Ring Rubber Seal (Número de pieza. 1002017-55R) y 6 unidades de la O-Ring Rubber Seal (Número de pieza. 1002019-55R). These are not ordinary rubber; they are engineered elastomers capable of maintaining flexibility in sub-zero conditions. A failure here would allow coolant to mix with oil, leading to catastrophic bearing failure, making these small seals some of the most vital components in the entire list.
Securing the external accessories to the block are various specialized covers. El Placa de cubierta de la cámara de engranajes (Número de pieza. 1002076-81D) y el Gear Chamber Cover – Carcasa del volante (Número de pieza. 1002061-1509) shield the timing gears from debris. In the rugged mining environments of Russia, dust ingress is a constant threat. Estas cubiertas, sealed strictly against the Conjunto de bloque de cilindros ruso FAW, ensure that the precise timing mechanism remains clean and lubricated.
Bearing and Rotating Assembly Dynamics
El Conjunto de bloque de cilindros ruso FAW supports the crankshaft with a robust bearing system. Esto incluye 7 unidades de la Casquillo del cojinete principal inferior (Número de pieza. 1002032-81D) y 7 unidades de la Casquillo del cojinete principal superior (Número de pieza. 1002031-81D). These shells are composed of a tri-metal material designed to withstand the immense downward pressure of the power stroke. Their ability to retain an oil film is critical for preventing metal-on-metal contact during heavy hauling.
Axial movement of the crankshaft is controlled by the Lavadora de empuje (Número de pieza. 1002036-53D). We find 4 of these units in the assembly. They prevent the crankshaft from shifting forward or backward when the clutch is engaged. En el Conjunto de bloque de cilindros ruso FAW, maintaining this axial tolerance is essential to prevent side-loading on the connecting rods, which could lead to uneven piston wear and reduced compression over time.
Fluid retention at the front of the engine is handled by the Asiento del sello de aceite delantero del cigüeñal (Número de pieza. 1002056-81D). This component must be perfectly aligned to ensure the radial seal functions correctly. Leaks here are common in poorly maintained engines, but the precision machining of the seat in the Conjunto de bloque de cilindros ruso FAW ensures a tight, leak-free fit, keeping oil inside the engine where it belongs.
Cooling Systems and Precision Fasteners
To combat the intense heat of combustion, el Conjunto de bloque de cilindros ruso FAW is equipped with 6 unidades de la Conjunto de boquilla de enfriamiento de pistón (Número de pieza. 1002210-81D). These nozzles spray oil directly onto the piston undercrowns. This not only cools the pistons but also provides essential lubrication to the wrist pins. Each nozzle is secured by a specialized Tornillo – Conjunto de boquilla de enfriamiento de pistón (Número de pieza. 1002214A53D-S), ensuring they do not vibrate loose during operation.
The assembly is held together by a specific array of fasteners. Por ejemplo, vemos 9 unidades de la Hex Flange Bolt Fine Thread R Type (Número de pieza. Q1821055) y 12 unidades de la Semental (Número de pieza. 1002043-2000). Using the correct fastener is critical; el “Tipo R” designation often implies a specific tensile strength or thread profile suited for the high-vibration environment of the Conjunto de bloque de cilindros ruso FAW. Substituting these with generic hardware can lead to stripped threads or sheared bolts.
Finalmente, identification and logistics are covered by the Letrero (Número de pieza. 1002091-29D) and its securing Label Rivet (Número de pieza. Q541026). While these may seem minor, the nameplate carries the serial number and specification data of the Conjunto de bloque de cilindros ruso FAW. In a fleet environment, being able to identify the exact batch and manufacturing date of a cylinder block is crucial for tracking service history and ordering the correct spare parts.
Complete 30-Point Parts Breakdown
Below is the comprehensive list of the 30 distinct components contained within the Conjunto de bloque de cilindros ruso FAW breakdown. Please reference these English translations and part numbers for accurate procurement.
| No. |
Número de pieza |
Nombre de la pieza (Inglés) |
Cantidad |
| 1 | Q1821055 | Perno de brida hexadecimal (Fine Thread R Type) | 9 |
| 2 | 1002056-81D | Asiento del sello de aceite delantero del cigüeñal | 1 |
| 3 | 1002032-81D | Casquillo del cojinete principal inferior | 7 |
| 4 | 1002031-81D | Casquillo del cojinete principal superior | 7 |
| 5 | 1002015-35mi | Conjunto de bloque de cilindros | 1 |
| 6 | 1002017-55R | O-Ring Rubber Seal | 12 |
| 7 | 1002019-55R | O-Ring Rubber Seal | 6 |
| 8 | 1002016-81D | Camisa del cilindro | 6 |
| 9 | Q541026 | Label Rivet | 4 |
| 10 | 1002091-29D | Letrero | 1 |
| 11 | 1002076-81D | Placa de cubierta de la cámara de engranajes | 1 |
| 12 | Q1841020 | Perno de brida hexadecimal (Coarse Standard) | 3 |
| 13 | 1002061-1509 | Gear Chamber Cover – Carcasa del volante | 1 |
| 14 | 1006056-53D-S | Tornillo – Eje del engranaje de sincronización intermedia | 2 |
| 15 | Q18214110 | Perno de brida hexadecimal (Fine Thread R Type) | 3 |
| 16 | 1002044-81D | Oreja de elevación trasera | 1 |
| 17 | Q1840612 | Perno de brida hexadecimal (Coarse Standard) | 2 |
| 18 | 1002068-29D | Enchufar – Carcasa del volante | 1 |
| 19 | Q2140606 | Tornillo de cabeza plana empotrado en cruz | 2 |
| 20 | 1002066-29D | Puntero – Carcasa del volante | 1 |
| 21 | Q18214130 | Perno de brida hexadecimal (Fine Thread R Type) | 1 |
| 22 | Q1841230 | Perno de brida hexadecimal (Coarse Standard) | 2 |
| 23 | 1002043-2000 | Semental de doble extremo | 12 |
| 24 | Q18214120 | Perno de brida hexadecimal (Fine Thread R Type) | 10 |
| 25 | 1002067-29D | Placa de cubierta – Carcasa del volante | 1 |
| 26 | Q1840816 | Perno de brida hexadecimal (Coarse Standard) | 2 |
| 27 | Q1841025 | Perno de brida hexadecimal (Coarse Standard) | 6 |
| 28 | 1002036-53D | Lavadora de empuje | 4 |
| 29 | 1002214A53D-S | Tornillo – Conjunto de boquilla de enfriamiento de pistón | 6 |
| 30 | 1002210-81D | Conjunto de boquilla de enfriamiento de pistón | 6 |
Proactive Maintenance for Reliability
Manteniendo el Conjunto de bloque de cilindros ruso FAW requires a strict adherence to service protocols. The most common oversight is the condition of the Conjunto de boquilla de enfriamiento de pistón (Número de pieza. 1002210-81D). Con el tiempo, carbon deposits can restrict the flow of oil through these nozzles. In the CA3250P66K24L1TE5Z model, a blocked nozzle leads to rapid piston overheating. We recommend inspecting and ultrasonically cleaning these nozzles during every in-frame overhaul.
Another critical check point is the Lavadora de empuje (Número de pieza. 1002036-53D). These washers control the crankshaft’s end play. If worn beyond specification, the crankshaft can damage the block saddle. Always measure the end play with a dial indicator before closing the bottom end. Además, ensure that the O-Ring Rubber Seal (Número de pieza. 1002017-55R) is lubricated with a rubber-compatible grease during installation to prevent tearing, which is a leading cause of coolant leaks in rebuilt engines.
Finalmente, pay attention to the Semental de doble extremo (Número de pieza. 1002043-2000). These studs are often subjected to corrosion in the salty road conditions of Russia. Before reassembling the components, chase the threads to ensure accurate torque readings. Ignoring corroded fasteners on the Conjunto de bloque de cilindros ruso FAW can result in loose accessories and vibration damage, compromising the entire vehicle’s reliability.
Conclusión
El Conjunto de bloque de cilindros ruso FAW is a complex masterpiece of engineering, comprising 30 distinct components working in unison. From the heavy-duty Conjunto de bloque de cilindros casting to the precision Conjunto de boquilla de enfriamiento de pistón, every part is essential for operation in extreme cold. By using only genuine parts and following the maintenance guidelines outlined above, fleet operators can ensure their FAW trucks remain operational and profitable, regardless of the weather conditions.
Embalaje y Logística
piezas FAW, incluido el conjunto del bloque de cilindros, Se empaquetan con cuidado para garantizar una entrega segura.. Cada componente está asegurado con materiales protectores para evitar daños durante el transporte.. La red logística garantiza envíos puntuales en todo el mundo., apoyando operaciones de mantenimiento eficientes. A continuación se muestra una imagen que ilustra el embalaje estándar de las piezas de camiones FAW., mostrando la atención al detalle en el manejo y almacenamiento.
Este enfoque de embalaje minimiza el riesgo de corrosión o daños por impacto., asegurando que piezas como el conjunto de bloque de cilindros FAW lleguen en perfectas condiciones. Los clientes pueden confiar en la logística de FAW para obtener calidad y confiabilidad constantes.
