Conjunto de freno delantero derecho ruso FAW: Ingeniería 53 Componentes estratégicos para una desaceleración equilibrada del Ártico
El Freno delantero derecho ruso FAW assembly is the pivotal counterpart in the steering axle deceleration system of the CA3250P66K24L1TE5Z dump truck. While mirroring the left-side unit in function, this assembly features unique geometry in its camshaft and adjuster mechanisms, specifically calibrated to ensure symmetrical braking forces on icy surfaces. Operating in the Russian Arctic requires the Freno delantero derecho ruso FAW to withstand thermal shocks from -50°C ambient temperatures to 400°C operating heat without fracturing or fading. This guide provides a granular analysis of the friction components, actuation logic, and structural mounting that define the Freno delantero derecho ruso FAW.
Freno delantero derecho ruso FAW
| No. |
Número de pieza |
Nombre de la pieza |
Cantidad |
| 1 | 3501436-820 | Resorte de retorno | 2 |
| 2 | CQ1501016 | Perno de cabeza hexagonal | 3 |
| 3 | Q40310 | Arandela de resorte | 3 |
| 4 | 3501031-820 | Dust Shield / Guardapolvo | 1 |
| 5 | CQ1501016 | Perno de cabeza hexagonal | 1 |
| 6 | 3501053-A0S | Placa de bloqueo – Brake Shoe Axle Retainer | 1 |
| 7 | 3501052-A0S | Retainer Plate – Brake Shoe Axle | 1 |
| 8 | 3501051-820 | Front Brake Shoe Axle / Alfiler | 2 |
| 9 | 3501375-820 | Front Brake Shoe with Roller Assembly | 2 |
| 10 | Q40114 | Lavadora | 1 |
| – | Q5003025 | Cotter Pin | 1 |
| – | Q5101438 | Pasador de cabeza plana | 1 |
| 11 | 3501251-A0S | Espaciador – Brake Adjuster Arm | 1 |
| – | 3502252-A0R | Rear Brake Wear Indicator Washer | 1 |
| – | Q43138 | Shaft Snap Ring | 1 |
| 12 | 3501210-820-C00 | Front Right Automatic Adjuster Arm Assembly | 1 |
| – | CQ1500816 | Perno de cabeza hexagonal | 1 |
| – | Q40108 | Lavadora | 1 |
| – | Q40108 | Lavadora | Como se requiere |
| 13 | 3530020-896-C00 | Spring Brake Chamber Assembly | 1 |
| 14 | Q1851450 | Perno de brida hexagonal | 4 |
| 15 | 3501128-820 | Front Right Air Chamber Bracket | 1 |
| 16 | CQ70190 | Elbow Grease Fitting | 1 |
| 17 | 3501157-A0S | Espaciador – Brake Camshaft | 1 |
| 18 | 3501156-A0S | Felt Seal Ring – Brake Camshaft | 1 |
| 19 | 3501028-A2S | Cojinete – Brake Camshaft | 2 |
| 20 | 3501152-820 | Front Right Brake Camshaft | 1 |
| 21 | 3501029-A0S | Oil Seal – Brake Camshaft | 1 |
| – | 3501153-A0S | Lavadora – Brake Camshaft | 1 |
| 22 | 3501033-820 | Soporte | 1 |
| – | CQ1500820 | Perno de cabeza hexagonal | 2 |
| – | Q40308 | Arandela de resorte | 2 |
| 23 | 3501022-820 | Front Right Brake Bracket | 1 |
| 24 | 3502398-A0E | Return Spring Anchor Pin | 2 |
| – | Q43112 | Shaft Snap Ring | 4 |
| 25 | 3501396-A0S | Cojinete – Front Brake Shoe | 2 |
| 26 | Q43122 | Shaft Snap Ring | 2 |
| 27 | 3502394-A0E | Rollero | 2 |
| 28 | 3502392-A0E | Brake Shoe Roller | 2 |
| – | 3502393-A0E | Roller Bushing | 2 |
| 29 | 3502408-A0E | Remache – Brake Lining | 32 |
| 30 | 3501406-820 | Front Brake Shoe Lining I | 2 |
| 31 | 3501407-820 | Front Brake Shoe Lining II | 2 |
| 32 | 3501391-820 | Front Brake Shoe | 2 |
| 33 | 3501034-02 | Enchufar – Dust Shield Inspection Hole | 2 |
| 34 | CQ70001 | Straight Grease Fitting | 1 |
| 35 | 3501034-820 | Enchufar | 2 |
Friction Mechanics: The Science of Stopping
At the heart of the Freno delantero derecho ruso FAW assembly lies the friction generation system. This relies on the Front Brake Shoe (Número de pieza. 3501391-820), a rigid steel arc designed to carry the friction material. In this cold-weather specification, FAW utilizes a dual-lining approach with Front Brake Shoe Lining I (Número de pieza. 3501406-820) y Front Brake Shoe Lining II (Número de pieza. 3501407-820). These linings are bonded and riveted using the Remache – Brake Lining (Número de pieza. 3502408-A0E) to prevent delamination during extreme thermal cycling, which is common when braking hard in sub-zero ambient temperatures.
The movement of the shoes in the Freno delantero derecho ruso FAW is orchestrated by the Resorte de retorno (Número de pieza. 3501436-820). This component is critical; if it loses tension due to metal fatigue or cold brittleness, the shoes will drag against the drum, creating localized heat spots and glazing the linings. El Freno delantero derecho ruso FAW uses high-tensile wire for these springs to ensure rapid retraction. The shoes pivot on the Front Brake Shoe Axle / Alfiler (Número de pieza. 3501051-820), secured by the Placa de bloqueo – Brake Shoe Axle Retainer (Número de pieza. 3501053-A0S), ensuring precise alignment under the immense torque loads of braking.
To reduce friction within the actuation mechanism itself, el Freno delantero derecho ruso FAW employs the Brake Shoe Roller (Número de pieza. 3502392-A0E) y Rollero (Número de pieza. 3502394-A0E). These rollers minimize the physical resistance between the S-cam and the brake shoes, allowing for smoother modulation and preventing the “grabbing” sensation often felt in inferior drum brakes. El Roller Bushing (Número de pieza. 3502393-A0E) is made from a self-lubricating composite to function even if the grease thickens in the Russian winter.
Lógica de actuación: Asymmetric Engineering
The conversion of pneumatic pressure into mechanical force in the Freno delantero derecho ruso FAW is handled by the Front Right Brake Camshaft (Número de pieza. 3501152-820). Unlike the left-side equivalent, this S-cam features a reverse helix profile, engineered to counteract the rotational torque of the right-side wheels during deceleration. It is driven by the Front Right Automatic Adjuster Arm Assembly (Número de pieza. 3501210-820-C00), a crucial component that automatically maintains the optimal gap between the lining and the drum. Without this automatic adjustment, el Freno delantero derecho ruso FAW would require frequent manual intervention to maintain symmetrical stopping power.
The motive force is provided by the Spring Brake Chamber Assembly (Número de pieza. 3530020-896-C00), mounted securely on the Front Right Air Chamber Bracket (Número de pieza. 3501128-820). En el Freno delantero derecho ruso FAW sistema, this chamber is positioned to minimize exposure to road spray. The connection between the chamber and the bracket utilizes Perno de brida hexagonal (Número de pieza. Q1851450) sujetadores, ensuring that the heavy air chamber does not shift under vibration, which could lead to binding in the pushrod and uneven wear on the Freno delantero derecho ruso FAW componentes.
Proper alignment of the camshaft is maintained by a series of spacers and washers, específicamente el Espaciador – Brake Camshaft (Número de pieza. 3501157-A0S) y Lavadora – Brake Camshaft (Número de pieza. 3501153-A0S). These components in the Freno delantero derecho ruso FAW assembly prevent lateral movement of the camshaft, ensuring that the S-head engages the rollers squarely. Any misalignment here results in accelerated wear of the Cojinete – Brake Camshaft (Número de pieza. 3501028-A2S) and reduced braking efficiency.
Structural Integrity and Environmental Protection
La fundación de la Freno delantero derecho ruso FAW es el Front Right Brake Bracket (Número de pieza. 3501022-820), also known as the spider. This cast component bolts to the axle flange and supports the entire brake assembly. It is designed to handle the immense torque reaction generated when stopping a 30-ton loaded truck. Protecting the internal components of the Freno delantero derecho ruso FAW from the harsh external environment is the Dust Shield / Guardapolvo (Número de pieza. 3501031-820). This shield prevents mud, sal, and ice from entering the drum and contaminating the friction surfaces.
For inspection purposes, the dust shield on the Freno delantero derecho ruso FAW features access ports sealed with the Enchufar – Dust Shield Inspection Hole (Número de pieza. 3501034-02). These plugs allow mechanics to check lining thickness without disassembling the wheel end. Ensuring these plugs are compliant and in place is vital; missing plugs allow abrasive road grit to enter the Freno delantero derecho ruso FAW, scoring the drum and destroying the Front Brake Shoe Lining prematurely.
Internal retention is managed by various snap rings, such as the Shaft Snap Ring (Número de pieza. Q43112) used on the roller shafts. These small clips prevent critical pivot pins from migrating out of position. El Freno delantero derecho ruso FAW also utilizes the Placa de bloqueo – Brake Shoe Axle Retainer (Número de pieza. 3501053-A0S) as a secondary safety measure to keep the anchor pins fixed. This multi-layer retention strategy is a hallmark of the Freno delantero derecho ruso FAW safety design philosophy.
Lubrication and Maintenance Protocols
Longevity of the Freno delantero derecho ruso FAW is directly tied to lubrication. The assembly features accessible points like the Elbow Grease Fitting (Número de pieza. CQ70190) y el Straight Grease Fitting (Número de pieza. CQ70001). These allow fresh grease to be purged into the camshaft bushings and slack adjuster. En el Freno delantero derecho ruso FAW, keeping these points greased flushes out contaminants and creates a barrier against moisture ingress, which is the primary cause of seized brakes in winter.
Sealing the grease within the working areas is the job of the Oil Seal – Brake Camshaft (Número de pieza. 3501029-A0S) y el Felt Seal Ring – Brake Camshaft (Número de pieza. 3501156-A0S). The felt ring acts as a wiper, preventing coarse dirt from reaching the inner seal. If these seals fail on the Freno delantero derecho ruso FAW, grease can leak onto the brake linings, causing a catastrophic loss of friction. Por lo tanto, inspecting these seals for leakage is a mandatory step during every service interval of the Freno delantero derecho ruso FAW.
Finalmente, el Freno delantero derecho ruso FAW relies on the integrity of its fasteners. El Perno de cabeza hexagonal (Número de pieza. CQ1501016) and corresponding Arandela de resorte (Número de pieza. Q40310) must be torqued to spec. Loose bolts on the dust shield or anchor pins can lead to rattling and eventual fatigue failure. By strictly adhering to the parts list and maintenance procedures for the Freno delantero derecho ruso FAW, operators maximize uptime and safety.
Conclusión: The Anchor of Safety
El Freno delantero derecho ruso FAW is a complex assembly where 53 distinct components work in unison to provide safety and control. From the friction-generating Front Brake Shoe Lining to the force-multiplying Front Right Brake Camshaft, every part is tailored for the rigors of the Russian environment. The robust Front Right Brake Bracket provides the necessary rigidity, while the advanced sealing system ensures long service intervals.
Para los gerentes de flota, the message is clear: there is no substitute for genuine parts when servicing the Freno delantero derecho ruso FAW. Using authentic Resorte de retorno units and correct specification linings ensures that the braking performance remains balanced and predictable. By maintaining the Freno delantero derecho ruso FAW according to factory standards, operators protect their drivers, their cargo, and their bottom line against the unpredictable challenges of the road.
Embalaje y Logística
piezas FAW, incluido el conjunto del bloque de cilindros, Se empaquetan con cuidado para garantizar una entrega segura.. Cada componente está asegurado con materiales protectores para evitar daños durante el transporte.. La red logística garantiza envíos puntuales en todo el mundo., apoyando operaciones de mantenimiento eficientes. A continuación se muestra una imagen que ilustra el embalaje estándar de las piezas de camiones FAW., mostrando la atención al detalle en el manejo y almacenamiento.
Este enfoque de embalaje minimiza el riesgo de corrosión o daños por impacto., asegurando que piezas como el conjunto de bloque de cilindros FAW lleguen en perfectas condiciones. Los clientes pueden confiar en la logística de FAW para obtener calidad y confiabilidad constantes.