مجموعة الفرامل الأمامية اليمنى الروسية FAW: هندسة 53 المكونات الاستراتيجية لتباطؤ القطب الشمالي المتوازن
ال FAW الفرامل الأمامية اليمنى الروسية assembly is the pivotal counterpart in the steering axle deceleration system of the CA3250P66K24L1TE5Z dump truck. While mirroring the left-side unit in function, this assembly features unique geometry in its camshaft and adjuster mechanisms, specifically calibrated to ensure symmetrical braking forces on icy surfaces. Operating in the Russian Arctic requires the FAW الفرامل الأمامية اليمنى الروسية to withstand thermal shocks from -50°C ambient temperatures to 400°C operating heat without fracturing or fading. This guide provides a granular analysis of the friction components, actuation logic, and structural mounting that define the FAW الفرامل الأمامية اليمنى الروسية.
FAW الفرامل الأمامية اليمنى الروسية
| لا. |
رقم الجزء |
جزء اسم |
الكمية |
| 1 | 3501436-820 | عودة الربيع | 2 |
| 2 | CQ1501016 | مسدس رئيس الترباس | 3 |
| 3 | س40310 | غسالة الربيع | 3 |
| 4 | 3501031-820 | Dust Shield / غطاء الغبار | 1 |
| 5 | CQ1501016 | مسدس رئيس الترباس | 1 |
| 6 | 3501053-أ0س | Lock Plate – Brake Shoe Axle Retainer | 1 |
| 7 | 3501052-أ0س | Retainer Plate – Brake Shoe Axle | 1 |
| 8 | 3501051-820 | Front Brake Shoe Axle / دبوس | 2 |
| 9 | 3501375-820 | Front Brake Shoe with Roller Assembly | 2 |
| 10 | س40114 | غسالة | 1 |
| – | س5003025 | دبوس كوتر | 1 |
| – | Q5101438 | دبوس رأس مسطح | 1 |
| 11 | 3501251-أ0س | فاصل – Brake Adjuster Arm | 1 |
| – | 3502252-A0R | Rear Brake Wear Indicator Washer | 1 |
| – | Q43138 | Shaft Snap Ring | 1 |
| 12 | 3501210-820-C00 | Front Right Automatic Adjuster Arm Assembly | 1 |
| – | CQ1500816 | مسدس رئيس الترباس | 1 |
| – | Q40108 | غسالة | 1 |
| – | Q40108 | غسالة | As Req |
| 13 | 3530020-896-C00 | Spring Brake Chamber Assembly | 1 |
| 14 | Q1851450 | مسدس شفة الترباس | 4 |
| 15 | 3501128-820 | Front Right Air Chamber Bracket | 1 |
| 16 | CQ70190 | Elbow Grease Fitting | 1 |
| 17 | 3501157-أ0س | فاصل – Brake Camshaft | 1 |
| 18 | 3501156-أ0س | Felt Seal Ring – Brake Camshaft | 1 |
| 19 | 3501028-A2S | جلبة – Brake Camshaft | 2 |
| 20 | 3501152-820 | Front Right Brake Camshaft | 1 |
| 21 | 3501029-أ0س | Oil Seal – Brake Camshaft | 1 |
| – | 3501153-أ0س | غسالة – Brake Camshaft | 1 |
| 22 | 3501033-820 | قوس | 1 |
| – | CQ1500820 | مسدس رئيس الترباس | 2 |
| – | س40308 | غسالة الربيع | 2 |
| 23 | 3501022-820 | Front Right Brake Bracket | 1 |
| 24 | 3502398-A0E | Return Spring Anchor Pin | 2 |
| – | س43112 | Shaft Snap Ring | 4 |
| 25 | 3501396-أ0س | جلبة – Front Brake Shoe | 2 |
| 26 | Q43122 | Shaft Snap Ring | 2 |
| 27 | 3502394-A0E | رمح الأسطوانة | 2 |
| 28 | 3502392-A0E | Brake Shoe Roller | 2 |
| – | 3502393-A0E | Roller Bushing | 2 |
| 29 | 3502408-A0E | برشام – Brake Lining | 32 |
| 30 | 3501406-820 | Front Brake Shoe Lining I | 2 |
| 31 | 3501407-820 | Front Brake Shoe Lining II | 2 |
| 32 | 3501391-820 | Front Brake Shoe | 2 |
| 33 | 3501034-02 | سدادة – Dust Shield Inspection Hole | 2 |
| 34 | CQ70001 | Straight Grease Fitting | 1 |
| 35 | 3501034-820 | سدادة | 2 |
Friction Mechanics: The Science of Stopping
At the heart of the FAW الفرامل الأمامية اليمنى الروسية assembly lies the friction generation system. This relies on the Front Brake Shoe (الجزء لا. 3501391-820), a rigid steel arc designed to carry the friction material. In this cold-weather specification, FAW utilizes a dual-lining approach with Front Brake Shoe Lining I (الجزء لا. 3501406-820) و Front Brake Shoe Lining II (الجزء لا. 3501407-820). These linings are bonded and riveted using the برشام – Brake Lining (الجزء لا. 3502408-A0E) to prevent delamination during extreme thermal cycling, which is common when braking hard in sub-zero ambient temperatures.
The movement of the shoes in the FAW الفرامل الأمامية اليمنى الروسية is orchestrated by the عودة الربيع (الجزء لا. 3501436-820). This component is critical; if it loses tension due to metal fatigue or cold brittleness, the shoes will drag against the drum, creating localized heat spots and glazing the linings. ال FAW الفرامل الأمامية اليمنى الروسية uses high-tensile wire for these springs to ensure rapid retraction. The shoes pivot on the Front Brake Shoe Axle / دبوس (الجزء لا. 3501051-820), secured by the Lock Plate – Brake Shoe Axle Retainer (الجزء لا. 3501053-أ0س), ensuring precise alignment under the immense torque loads of braking.
To reduce friction within the actuation mechanism itself, ال FAW الفرامل الأمامية اليمنى الروسية employs the Brake Shoe Roller (الجزء لا. 3502392-A0E) و رمح الأسطوانة (الجزء لا. 3502394-A0E). These rollers minimize the physical resistance between the S-cam and the brake shoes, allowing for smoother modulation and preventing the “grabbing” sensation often felt in inferior drum brakes. ال Roller Bushing (الجزء لا. 3502393-A0E) is made from a self-lubricating composite to function even if the grease thickens in the Russian winter.
Actuation Logic: Asymmetric Engineering
The conversion of pneumatic pressure into mechanical force in the FAW الفرامل الأمامية اليمنى الروسية is handled by the Front Right Brake Camshaft (الجزء لا. 3501152-820). Unlike the left-side equivalent, this S-cam features a reverse helix profile, engineered to counteract the rotational torque of the right-side wheels during deceleration. It is driven by the Front Right Automatic Adjuster Arm Assembly (الجزء لا. 3501210-820-C00), a crucial component that automatically maintains the optimal gap between the lining and the drum. Without this automatic adjustment, ال FAW الفرامل الأمامية اليمنى الروسية would require frequent manual intervention to maintain symmetrical stopping power.
The motive force is provided by the Spring Brake Chamber Assembly (الجزء لا. 3530020-896-C00), mounted securely on the Front Right Air Chamber Bracket (الجزء لا. 3501128-820). في FAW الفرامل الأمامية اليمنى الروسية نظام, this chamber is positioned to minimize exposure to road spray. The connection between the chamber and the bracket utilizes مسدس شفة الترباس (الجزء لا. Q1851450) fasteners, ensuring that the heavy air chamber does not shift under vibration, which could lead to binding in the pushrod and uneven wear on the FAW الفرامل الأمامية اليمنى الروسية عناصر.
Proper alignment of the camshaft is maintained by a series of spacers and washers, على وجه التحديد فاصل – Brake Camshaft (الجزء لا. 3501157-أ0س) و غسالة – Brake Camshaft (الجزء لا. 3501153-أ0س). These components in the FAW الفرامل الأمامية اليمنى الروسية assembly prevent lateral movement of the camshaft, ensuring that the S-head engages the rollers squarely. Any misalignment here results in accelerated wear of the جلبة – Brake Camshaft (الجزء لا. 3501028-A2S) and reduced braking efficiency.
Structural Integrity and Environmental Protection
أساس FAW الفرامل الأمامية اليمنى الروسية هو Front Right Brake Bracket (الجزء لا. 3501022-820), also known as the spider. This cast component bolts to the axle flange and supports the entire brake assembly. It is designed to handle the immense torque reaction generated when stopping a 30-ton loaded truck. Protecting the internal components of the FAW الفرامل الأمامية اليمنى الروسية from the harsh external environment is the Dust Shield / غطاء الغبار (الجزء لا. 3501031-820). This shield prevents mud, ملح, and ice from entering the drum and contaminating the friction surfaces.
For inspection purposes, the dust shield on the FAW الفرامل الأمامية اليمنى الروسية features access ports sealed with the سدادة – Dust Shield Inspection Hole (الجزء لا. 3501034-02). These plugs allow mechanics to check lining thickness without disassembling the wheel end. Ensuring these plugs are compliant and in place is vital; missing plugs allow abrasive road grit to enter the FAW الفرامل الأمامية اليمنى الروسية, scoring the drum and destroying the Front Brake Shoe Lining prematurely.
Internal retention is managed by various snap rings, such as the Shaft Snap Ring (الجزء لا. س43112) used on the roller shafts. These small clips prevent critical pivot pins from migrating out of position. ال FAW الفرامل الأمامية اليمنى الروسية also utilizes the Lock Plate – Brake Shoe Axle Retainer (الجزء لا. 3501053-أ0س) as a secondary safety measure to keep the anchor pins fixed. This multi-layer retention strategy is a hallmark of the FAW الفرامل الأمامية اليمنى الروسية safety design philosophy.
Lubrication and Maintenance Protocols
Longevity of the FAW الفرامل الأمامية اليمنى الروسية is directly tied to lubrication. The assembly features accessible points like the Elbow Grease Fitting (الجزء لا. CQ70190) و Straight Grease Fitting (الجزء لا. CQ70001). These allow fresh grease to be purged into the camshaft bushings and slack adjuster. في FAW الفرامل الأمامية اليمنى الروسية, keeping these points greased flushes out contaminants and creates a barrier against moisture ingress, which is the primary cause of seized brakes in winter.
Sealing the grease within the working areas is the job of the Oil Seal – Brake Camshaft (الجزء لا. 3501029-أ0س) و Felt Seal Ring – Brake Camshaft (الجزء لا. 3501156-أ0س). The felt ring acts as a wiper, preventing coarse dirt from reaching the inner seal. If these seals fail on the FAW الفرامل الأمامية اليمنى الروسية, grease can leak onto the brake linings, causing a catastrophic loss of friction. لذلك, inspecting these seals for leakage is a mandatory step during every service interval of the FAW الفرامل الأمامية اليمنى الروسية.
أخيراً, ال FAW الفرامل الأمامية اليمنى الروسية relies on the integrity of its fasteners. ال مسدس رئيس الترباس (الجزء لا. CQ1501016) and corresponding غسالة الربيع (الجزء لا. س40310) must be torqued to spec. Loose bolts on the dust shield or anchor pins can lead to rattling and eventual fatigue failure. By strictly adhering to the parts list and maintenance procedures for the FAW الفرامل الأمامية اليمنى الروسية, operators maximize uptime and safety.
خاتمة: The Anchor of Safety
ال FAW الفرامل الأمامية اليمنى الروسية is a complex assembly where 53 distinct components work in unison to provide safety and control. From the friction-generating Front Brake Shoe Lining to the force-multiplying Front Right Brake Camshaft, every part is tailored for the rigors of the Russian environment. The robust Front Right Brake Bracket provides the necessary rigidity, while the advanced sealing system ensures long service intervals.
لمديري الأسطول, the message is clear: there is no substitute for genuine parts when servicing the FAW الفرامل الأمامية اليمنى الروسية. Using authentic عودة الربيع units and correct specification linings ensures that the braking performance remains balanced and predictable. By maintaining the FAW الفرامل الأمامية اليمنى الروسية according to factory standards, operators protect their drivers, their cargo, and their bottom line against the unpredictable challenges of the road.
التعبئة والتغليف والخدمات اللوجستية
أجزاء فاو, بما في ذلك مجموعة كتلة الأسطوانة, يتم تعبئتها بعناية لضمان الولادة الآمنة. يتم تأمين كل مكون في مواد واقية لمنع الضرر أثناء النقل. تضمن الشبكة اللوجستية الشحنات في الوقت المناسب في جميع أنحاء العالم, دعم عمليات الصيانة الفعالة. فيما يلي صورة توضح العبوة القياسية لقطع غيار شاحنات FAW, إظهار الاهتمام بالتفاصيل في التعامل والتخزين.
يقلل أسلوب التغليف هذا من مخاطر التآكل أو التلف الناتج عن الصدمات, ضمان وصول أجزاء مثل FAW Cylinder Block Assembly في حالة ممتازة. يمكن للعملاء الاعتماد على الخدمات اللوجستية التي تقدمها FAW للحصول على الجودة والموثوقية المتسقة.