القلب الحاسم: مجموعة مضخة الزيت FAW للجرار CA4251P66K24T1A3E5

Welcome to this crucial technical guide on the مضخة زيت فاو (الجزء لا. 1011010-81د), the component that serves as the heart of the engine’s lubrication system for the FAW Jiefang CA4251P66K24T1A3E5 6×4 جرار نصف مقطورة ديزل.

ال مضخة زيت فاو is a high-volume, positive-displacement pump responsible for one of the most critical functions in the engine: drawing oil from the oil pan sump and force-feeding it under high pressure to every vital component, from the crankshaft bearings to the piston cooling jets and the valvetrain.

This guide is an essential resource for professional engine technicians, rebuild specialists, ومديري قطع الغيار. سنقوم بتفكيك الكل مضخة زيت فاو assembly into its smallest serviceable units, including its internal pressure relief valve, its outlet plumbing, and its critical mounting and sealing components. فشل ال مضخة زيت فاو is not a minor issue; it is a catastrophic event that can destroy an engine in minutes.

المكون الأساسي: The Oil Pump Assembly (1011010-81د)

The main unit is the ‘Oil Pump Assembly’ (1011010-81د). هذا هو الكامل مضخة زيت فاو وحدة, a precision-machined housing containing the pump’s core mechanism. In heavy-duty diesel engines, this is typically a gerotor-style pump or a spur-gear pump. إنه أ “النزوح الإيجابي” تصميم, meaning it moves a fixed, constant volume of oil with every single engine revolution.

This pump is not driven by a belt; it is a high-torque, gear-driven component. It is typically mounted deep inside the engine on the main bearing bed plate and is driven directly by a gear on the crankshaft snout. This direct, “no-slip” drive is essential for reliability, as any failure in the مضخة زيت فاو drive mechanism would result in zero oil pressure and immediate, catastrophic engine seizure.

جسد ال مضخة زيت فاو is typically cast from high-strength aluminum or iron, with extremely tight internal tolerances (measured in ten-thousandths of an inch) for its gear set. These tight clearances are what allow the pump to create the high suction needed to lift oil from the sump and the high pressure needed to force it through the engine’s narrow bearings and galleries. Any scoring or wear inside the مضخة زيت فاو housing from contaminated oil will reduce these clearances, leading to a permanent loss of oil pressure.

The Pressure Limiting Valve (1011055-81د)

The single most important safety feature of the مضخة زيت فاو is the ‘Oil pump pressure limiting valve assembly’ (1011055-81د). لأن مضخة زيت فاو is a positive-displacement pump, its output pressure will continue to climb indefinitely as engine RPM increases. On a cold start-up in freezing weather, thick, high-viscosity oil can cause this pressure to spike to dangerous levels—high enough to rupture the oil filter canister or blow out seals.

This pressure limiting valve, also known as a pressure relief valve, is the engine’s built-in safeguard. إنها بسيطة, spring-loaded piston (or ball-and-spring) assembly integrated directly into the مضخة زيت فاو الإسكان. The spring is precisely calibrated to a set pressure (على سبيل المثال, 90 رطل لكل بوصة مربعة).

During normal operation, the valve remains closed. If the oil pressure exceeds the spring’s setting, the pressure forces the piston open, which uncovers a “تجاوز” ميناء. This port dumps the excess, high-pressure oil directly back into the *inlet* side of the مضخة زيت فاو or back into the oil pan. هذا العمل “limits” أو “regulates” the maximum pressure in the entire lubrication system. A valve that is stuck open will cause permanently low oil pressure, while a valve that is stuck closed will cause the aforementioned pressure spikes. Its proper function is critical to the مضخة زيت فاو.

Oil Outlet Plumbing and Connection

Once the oil is pressurized by the مضخة زيت فاو and has passed the pressure relief valve, it must be sent to the rest of the engine. This is the job of the ‘Oil pump outlet pipe’ (1011041-81د). This is a rigid, pre-bent pipe that serves as the main artery, connecting the pump’s output port to the engine block’s main oil gallery.

This pipe connects to the ‘Oil pump outlet connector assembly’ (1011050-81د), وهو الرئيسي “البانجو” أو “شفة” fitting that bolts onto the pump housing itself. This connection must be sealed against the full, high pressure of the مضخة زيت فاو.

The parts list specifies one ‘Gasket ring’ (CQ72324) for this purpose. This is a critical crush washer, likely made of soft aluminum or copper. It is installed on the ‘Combination Bolt’ (CQ1461050) that secures the connector assembly to the مضخة زيت فاو. عندما تشديد, this gasket deforms to create a perfect, ختم الضغط العالي. Re-using this washer is a major risk, as a leak at this point would not just be a drip; it would be a catastrophic, high-pressure spray that would drain the engine of oil in seconds.

تصاعد, تنسيق, and Sealing System

ال مضخة زيت فاو must be mounted with absolute precision. Its internal drive gear must mesh perfectly with the crankshaft gear, and its intake/outlet ports must align exactly with the engine block’s galleries. This alignment is not achieved by the bolts; it is achieved by the two ‘Dowel Pins’ (1011012-D1). These are hardened steel pins that are pressed into the engine block. ال مضخة زيت فاو housing has two corresponding holes. These dowels lock the pump in its one, exact location *before* the bolts are ever tightened.

The main body of the مضخة زيت فاو is sealed to the engine block by the two ‘Seal Rings’ (1011042-81د). These are large, high-temperature O-rings. One ring seals the “المدخول” gallery (the low-pressure suction side coming from the oil sump/pickup tube). The other ring seals the “مَنفَذ” gallery (the high-pressure side going to the oil filter). A failure of the intake O-ring will cause the pump to suck air, leading to oil aeration and a loss of pressure. A failure of the outlet O-ring will cause high-pressure oil to dump directly back into the crankcase, also resulting in a total loss of oil pressure.

With the pump located by the dowels and sealed by the O-rings, it is secured by the ‘Combination Bolt’ (CQ1461070) وحدات. The list calls for four of these bolts, which secure the main housing of the مضخة زيت فاو to the engine. هذه البراغي, which feature captive spring-lock washers, are critical for preventing the مضخة زيت فاو from vibrating loose over its service life.

FAW Oil Pump Parts List

الجدول التالي يوفر كامل, detailed breakdown of all components identified in the ‘Oil Pump’ رسم تخطيطي للجرار FAW CA4251P66K24T1A3E5. A professional service of the مضخة زيت فاو requires the mandatory replacement of all gaskets and seal rings.

المواصفات الفنية وسياق التجميع

المواصفات ل مضخة زيت فاو are defined by its function as the high-volume, gear-driven heart of the engine’s lubrication system. The reliability of the entire مضخة زيت فاو أمر بالغ الأهمية.