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FAW First Shaft Assembly And Input Gear: A Comprehensive Breakdown of 11 Core Components

Welcome to this comprehensive technical guide on the FAW First Shaft Assembly And Input Gear, the complete “input” group for the manual transmission in the FAW Jiefang CA4251P66K24T1A3E5 6×4 diesel semi-trailer tractor. This assembly is the critical link between the engine’s clutch and the transmission’s gearset.

FAW First Shaft Assembly And Input Gear
FAW First Shaft Assembly And Input Gear

The FAW First Shaft Assembly And Input Gear (also known as the input shaft) is responsible for receiving 100% of the engine’s torque from the clutch disc. It holds the main ‘Input Gear’ (1701121-A0L) which, in turn, drives the transmission’s counter-shaft, setting the entire gear-driven system in motion.

This in-depth guide is an essential resource for professional transmission technicians and parts specialists. We will deconstruct the entire FAW First Shaft Assembly And Input Gear, breaking it down into its 11 serviceable components, including the main shaft, the input gear, the critical support bearings, and all the circlips and seals that ensure its precise alignment and leak-free operation.

Core Shaft & Gear: The “Input” of the Transmission

The FAW First Shaft Assembly And Input Gear is composed of two primary, named components:

**1. First Shaft – Transmission (1701112-A7G):** This is the “First Shaft,” more commonly known as the transmission input shaft. It is a high-strength, hardened steel shaft. The front “nose” of this shaft is splined and extends into the clutch housing, where it engages with the splined hub of the clutch disc. This spline is what allows the FAW First Shaft Assembly And Input Gear to be connected (and disconnected) from the engine’s flywheel.

**2. Input Gear – First Shaft (1701121-A0L):** This is the “Input Gear.” This large, helically-cut gear is permanently fixed (either splined or press-fit) onto the ‘First Shaft’. Its function is to transfer 100% of the engine’s torque from the shaft to the transmission’s counter-shaft, which is in constant mesh with this gear. The helical cut of the teeth is a critical design feature, ensuring quiet operation and maximum surface area contact for high-torque transfer. A chipped or worn tooth on this gear is a catastrophic failure for the FAW First Shaft Assembly And Input Gear and the entire transmission.

The Main Bearing System (6212-ZNBR/C3YB2)

The entire FAW First Shaft Assembly And Input Gear must be supported as it spins under immense loads. This is the job of the ‘Deep groove ball bearing with stop ring’ (6212-ZNBR/C3YB2). This is the main bearing for the input shaft.

This large, heavy-duty ball bearing (a “6212” series) is pressed onto the ‘First Shaft’ (1701112-A7G). Its outer race is then secured in a precision-bored hole in the ‘Front housing’ (bell housing) of the transmission case. This bearing must handle both the “radial” load (the sideways force from the gears pushing against each other) and the “axial” load (the push/pull force from the clutch being engaged and disengaged).

The “stop ring” (or snap ring) on the bearing’s outer race is a critical feature. This ring fits into a groove in the transmission housing, locking the bearing (and thus the entire FAW First Shaft Assembly And Input Gear) in its precise fore-and-aft position. This is a vital function for maintaining the perfect gear mesh inside the transmission.

Precision Alignment: The Circlip & Gasket System

The FAW First Shaft Assembly And Input Gear requires incredibly precise “end-play” (the amount of in-and-out movement). This is controlled by a complex set of “selective fit” circlips and a gasket.

The parts list calls out four separate ‘Circlip – first shaft rear bearing’ items (1701131-A7G, 1701132-A7G, 1701133-A7G, and 1701134-A7G), as well as a ‘Gasket – first shaft rear bearing’ (1701123-A7G). This indicates that these parts are not identical.

This is a “selective fit” or “shimming” system. The different part numbers for the circlips correspond to different, precise thicknesses. During assembly, a technician must measure the shaft’s end-play with a dial indicator. They will then consult a chart and select the correct-thickness circlip and/or gasket from this set. This process “sets the preload” on the main bearing. Using the wrong circlip will cause the FAW First Shaft Assembly And Input Gear to be too “tight” (leading to bearing failure) or too “loose” (leading to gear whine and misalignment).

A separate ‘Circlip – reverse gear’ (1701314-A7G) is also listed. This is a standard snap ring used to hold the reverse idler gear in its proper place on its own shaft, which is also part of the FAW First Shaft Assembly And Input Gear‘s overall function.

Ancillary Seals and Bushings

The FAW First Shaft Assembly And Input Gear is completed by two critical, but small, components: the ‘Bushing’ (1701111-A7G) and the ‘Oil seal – first shaft’ (1701135-A7G).

**1. The ‘Oil seal’ (1701135-A7G):** This is the main “input shaft seal.” It is a radial lip seal that is pressed into the front of the transmission housing. Its flexible rubber lip rides on a polished surface of the first shaft. Its only job is to keep the transmission’s gear oil *inside* the transmission. A failure of this seal is a critical failure of the FAW First Shaft Assembly And Input Gear system, as it allows gear oil to leak into the dry clutch housing, saturating the clutch disc and causing it to slip and fail.

**2. The ‘Bushing’ (1701111-A7G):** This is the “pilot bushing” for the main shaft. The rear of the ‘First Shaft’ (input shaft) is hollowed out. The “nose” or “tip” of the transmission’s *main* shaft (the one with all the sliding gears) fits *inside* this hollowed-out section. This bushing, made of bronze or a similar low-friction material, is pressed into this hole. It provides the front support for the entire main shaft. A worn bushing here will cause the main shaft to “wobble,” leading to gear grinding, vibration, and shifting problems. It is a critical, often-overlooked part of the FAW First Shaft Assembly And Input Gear.

FAW First Shaft Assembly And Input Gear Parts List

The following table provides the complete, detailed breakdown of all 11 components identified in the ‘First Shaft Assembly and Input Gear’ diagram for the FAW CA4251P66K24T1A3E5 tractor. A rebuild of the FAW First Shaft Assembly And Input Gear requires careful selection of the correct circlips.

Mark Part No. Part Name Quantity
11701135-A7GOil seal – first shaft1
21701131-A7GCirclip – first shaft rear bearing1
31701132-A7GCirclip – first shaft rear bearing (See 1701131-A7G)1
41701133-A7GCirclip – first shaft rear bearing (See 1701131-A7G)1
51701134-A7GCirclip – first shaft rear bearing (See 1701131-A7G)1
66212-ZNBR/C3YB2Deep groove ball bearing with stop ring1
71701123-A7GGasket – first shaft rear bearing1
81701314-A7GCirclip – reverse gear1
91701112-A7GFirst shaft – transmission1
101701111-A7GBushing1
111701121-A0LInput gear – first shaft1

Technical Specifications and Assembly Context

The specifications for the FAW First Shaft Assembly And Input Gear are defined by its function as the primary torque input for the transmission. This FAW First Shaft Assembly And Input Gear is a precision-balanced, high-strength assembly.

Vehicle Application FAW Jiefang CA4251P66K24T1A3E5 6×4 Tractor
Component Group FAW First Shaft Assembly And Input Gear
Main Shaft P/N 1701112-A7G (Input Shaft)
Main Gear P/N 1701121-A0L (Input Gear)
Main Bearing P/N 6212-ZNBR/C3YB2 (Deep Groove Ball Bearing)
Main Seal P/N 1701135-A7G (Oil Seal)
Pilot Bushing P/N 1701111-A7G
End-Play Control Selective-fit Circlips (1701131/2/3/4-A7G)
Primary Function To transmit 100% of engine torque from the clutch disc to the transmission’s counter-shaft.

Packaging and Logistics

FAW parts, including the Cylinder Block Assembly, are packaged with care to ensure safe delivery. Each component is secured in protective materials to prevent damage during transit. The logistics network guarantees timely shipments worldwide, supporting efficient maintenance operations. Below is an image illustrating the standard packaging for FAW truck parts, showcasing the attention to detail in handling and storage.

FAW Parts Packaging

This packaging approach minimizes the risk of corrosion or impact damage, ensuring that parts like the FAW Cylinder Block Assembly arrive in perfect condition. Customers can rely on FAW’s logistics for consistent quality and reliability.

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