Газовая автономная система отопления: Мастеринг 14 Стратегические компоненты обеспечения нулевого холостого хода в Арктике
The Газовая автономная система отопления is a mission-critical auxiliary thermal unit for the Самосвал FAW CA3250P66K24L1TE5Z, ensuring thermal readiness without engine idling. Designed specifically for the Russian Arctic, this air-heating system draws fuel to provide instant, dry heat to the cab and defrost the windshield. The Газовая автономная система отопления dramatically reduces fuel consumption during rest periods and guarantees a safe, warm environment for the operator, fulfilling essential safety and operational requirements in temperatures well below freezing.
Газовая автономная система отопления (For The Entire Vehicle)
| Нет. |
Номер детали |
Наименование |
Кол-во |
| 1 |
8115570-13А |
Oil Extraction Head Assembly |
1 |
| 2 |
8115596-Б82 |
Standard Soft Connection |
3 |
| 3 |
8115595-Б82 |
Зажим |
7 |
| 4 |
8115580-81ты |
Сборка масляного насоса |
1 |
| 5 |
8115585-81ты |
Oil Pump Fixing Bracket Assembly |
1 |
| 6 |
8115640-72С |
Oil Pump Wiring Harness Assembly – Vehicle |
1 |
| 7 |
8115562-72С |
Fuel Pipe B |
1 |
| 8 |
CQ1460835 |
Комбинированный болт |
1 |
| 9 |
Q40208 |
Большая шайба |
1 |
| 10 |
CQ34008 |
Шестигранный орех |
1 |
| 11 |
T67427946 |
Пластиковая лента |
6 |
| 12 |
8115561-13А |
Fuel Pipe A |
1 |
| 13 |
8115596-13А |
Special Soft Connection |
1 |
| 14 |
8115595-13А |
Зажим – Special Soft Connection |
1 |
Газовая автономная система отопления (Такси)
| Нет. |
Номер детали |
Наименование |
Кол-во |
| 1 |
8115631-Б82 |
Впускная труба |
1 |
| 2 |
8115621АБ96 |
Exhaust Pipe |
1 |
| 3 |
8115625-Б82 |
Exhaust Pipe Fixing Clamp Assembly |
1 |
| 4 |
CQ67630B |
Hose Clip B Type with Worm Drive |
5 |
| 5 |
8115596-Б82 |
Standard Soft Connection |
1 |
| 6 |
8115595-Б82 |
Зажим |
2 |
| 7 |
8115561-Б82 |
Fuel Pipe |
1 |
| 8 |
8115645-Б82 |
Oil/Fuel Pipe Wiring Harness Assembly – Такси |
1 |
| 9 |
T67427946 |
Пластиковая лента |
2 |
| 10 |
8115627-Б82 |
Exhaust Pipe Clip |
1 |
| 11 |
8115656-Б82 |
Скобка |
1 |
| 12 |
CQ1460616 |
Комбинированный болт |
2 |
| 13 |
CQ34006 |
Шестигранный орех |
5 |
| 14 |
3724012-А01 |
Cable Tie II |
2 |
Газовая автономная система отопления (Такси)2
| Нет. |
Номер детали |
Наименование |
Кол-во |
| 1 |
8115505-D04 |
Highland Heater Assembly |
1 |
| 2 |
8115551-Б82 |
Уплотнительная прокладка |
1 |
| 3 |
8115552-Б82 |
Intake Port Protection Cover |
1 |
| 4 |
8115601АБ96 |
Heat Resistant Pipe A |
1 |
| 5 |
8115604-Б82 |
T-Shaped Three-Way Connector |
1 |
| 6 |
8115602АБ96 |
Heat Resistant Pipe B |
1 |
| 7 |
8115603АБ96 |
Heat Resistant Pipe C |
1 |
| 8 |
8115611-Б82 |
Air Outlet Base |
2 |
| 9 |
8115612-Б82 |
Air Outlet Grille |
1 |
| 10 |
8115650-Б82 |
Temperature Control Switch Assembly |
1 |
| 11 |
8115640-D04 |
Heater Main Line Harness Assembly |
1 |
| 12 |
CQ67670B |
Hose Clip B Type with Worm Drive |
6 |
| 13 |
CQ2713513 |
Cross Recessed Pan Head Self-Tapping Screw |
6 |
| 14 |
CQ34006 |
Шестигранный орех |
5 |
| 15 |
Q40106 |
Шайба |
4 |
| 16 |
8115551АБ96 |
Уплотнительная прокладка |
1 |
Combustion and Air Management Cores
The functionality of the Газовая автономная система отопления hinges on the management of air and exhaust gases. The Впускная труба (Часть №. 8115631-Б82) draws fresh, oxygen-rich air into the burner’s combustion chamber. This air must be clean to ensure efficient, soot-free combustion, vital for the long-term health of the heat exchanger core. The rigid structure of the Впускная труба prevents collapse under vacuum or strong crosswinds, guaranteeing the Газовая автономная система отопления has a constant supply of air.
Combustion products are safely expelled via the Exhaust Pipe (Часть №. 8115621АБ96). This pipe must be completely leak-proof to prevent toxic fumes from entering the cab or interfering with the clean heat exchange process. Материал Exhaust Pipe is high-grade stainless steel or aluminum, selected for its resistance to high temperatures and the corrosive, acidic condensation common in exhaust lines. This safety feature is critical for the Газовая автономная система отопления, ensuring driver safety during long rest periods when the main engine is off.
Securing the exhaust line is the Exhaust Pipe Fixing Clamp Assembly (Часть №. 8115625-Б82). This clamp provides a rigid, vibration-resistant mount for the pipe, preventing it from rattling against the chassis. Further protection is offered by the Exhaust Pipe Clip (Часть №. 8115627-Б82), which ensures proper routing and thermal spacing. The correct mounting of the Exhaust Pipe is essential for maintaining the heat separation required for the safe and quiet operation of the Газовая автономная система отопления.
Fuel and Electrical Interface Integrity
The connection between the main fuel system and the heater unit is managed by the Standard Soft Connection (Часть №. 8115596-Б82). This flexible polymer component isolates the heater assembly from the severe chassis vibration of the CA3250 dump truck. Without this soft connection, the rigid fuel line components would quickly fatigue and leak. The Standard Soft Connection обеспечивается Зажим (Часть №. 8115595-Б82), which provides the necessary radial compression to ensure a leak-proof seal under constant pressure and vibration.
The fuel lines themselves, такие как Fuel Pipe (Часть №. 8115561-Б82), must be chemically resistant to diesel fuel and structurally robust against cold cracking. Этот Fuel Pipe material specification ensures flexibility at sub-zero temperatures. Electrical power and control signals are transmitted via the Oil/Fuel Pipe Wiring Harness Assembly – Такси (Часть №. 8115645-Б82). This harness features specialized insulation that is highly resistant to both abrasion and cold cracking, protecting the electrical connections of the Газовая автономная система отопления.
The secure routing of the harness and fuel lines is critical, utilizing the Пластиковая лента (Часть №. T67427946) и Cable Tie II (Часть №. 3724012-А01) to anchor the wires away from heat sources and sharp edges. This prevents chafing, which could lead to a dangerous short circuit or fuel leak, preserving the operational integrity of the Газовая автономная система отопления. The integrity of this harness is paramount; a short circuit could disable the heater in life-threatening temperatures.
Mounting Hardware and Clamp Security
The structural mounting of the heater is provided by the Скобка (Часть №. 8115656-Б82). This component ensures the burner remains correctly oriented and stable during operation. The Скобка is secured with specialized fasteners like the Комбинированный болт (Часть №. CQ1460616), which features an anti-vibration locking mechanism to maintain the mounting rigidity. This is a necessity for the safe and precise operation of the Газовая автономная система отопления burner and blower fan.
The numerous connection points require robust clamping, utilizing the Hose Clip B Type with Worm Drive (Часть №. CQ67630B). These clips provide continuous, adjustable radial compression, which is crucial for forming an airtight seal on the flexible components and preventing detachment during temperature extremes. The worm drive design allows for precision tightening without cutting into the pipe material, preserving its longevity and the reliability of the Газовая автономная система отопления.
The mounting hardware includes the Шестигранный орех (Часть №. CQ34006), which is corrosion-resistant. This is vital as the heater is mounted in the lower chassis areas exposed to road salts and moisture. The resistance of the Шестигранный орех и Комбинированный болт to seizing ensures that the Скобка and other components can be easily removed and serviced, maintaining the crucial efficiency of the Газовая автономная система отопления throughout the CA3250 dump truck’s service life.
Maintenance and System Reliability
Техническое обслуживание Газовая автономная система отопления involves checking the integrity of the exhaust and fuel lines. The Exhaust Pipe Clip should be inspected for signs of loosening, which can indicate excessive vibration. The Fuel Pipe and the harness must be checked regularly for abrasion, especially near the mounting points secured by the Пластиковая лента. Immediate replacement of a damaged Standard Soft Connection is required to prevent diesel leaks and ensure safety, as this is a common wear point for the Газовая автономная система отопления.
The Впускная труба must be checked for blockage, especially after driving through deep snow or mud. A clogged intake restricts the air required for combustion, leading to inefficient burning and excessive carbon buildup in the heater core. Maintaining the cleanliness of the Впускная труба and the structural integrity of the Exhaust Pipe is crucial for maximizing the heater’s efficiency and minimizing toxic emissions. The use of the specific Hose Clip B Type with Worm Drive is also vital for ensuring an effective seal.
The components, такие как Exhaust Pipe Fixing Clamp Assembly и Скобка, provide rigid anchors. Utilizing only genuine fasteners, такие как Комбинированный болт и Шестигранный орех, ensures that this auxiliary system remains a reliable safety and cost-saving asset in the highly challenging operating environment of the Russian Arctic. This attention to detail ensures the Газовая автономная система отопления performs its intended function flawlessly.
Заключение: Guaranteed Thermal Readiness
The Газовая автономная система отопления is a non-negotiable safety feature for the FAW CA3250 dump truck. Its meticulous engineering ensures reliable performance in extreme cold. By integrating the high-temperature Exhaust Pipe with the protective Oil/Fuel Pipe Wiring Harness Assembly – Такси, FAW guarantees continuous thermal readiness. The Standard Soft Connection и Exhaust Pipe Fixing Clamp Assembly maintain the integrity of the fuel and exhaust circuits, preventing failure.
This system, anchored by the Скобка and secured by corrosion-resistant hardware, ensures that the driver can always return to a warm cab and start a preheated engine. Adhering to the specified components and maintenance protocols ensures the Газовая автономная система отопления continues to deliver efficiency and safety, allowing operations to proceed smoothly in the harshest environments the Russian North can offer. The secure routing using the Пластиковая лента и Cable Tie II is critical for long-term reliability.
Упаковка и логистика
Запчасти ФАВ, включая блок цилиндров в сборе, тщательно упакованы, чтобы обеспечить безопасную доставку. Каждый компонент закреплен защитными материалами для предотвращения повреждений при транспортировке.. Логистическая сеть гарантирует своевременную доставку по всему миру., поддержка эффективных операций по техническому обслуживанию. Ниже приведено изображение, иллюстрирующее стандартную упаковку запчастей для грузовиков FAW., демонстрация внимания к деталям в обращении и хранении.
Такой подход к упаковке сводит к минимуму риск коррозии или ударного повреждения., обеспечение доставки таких деталей, как блок цилиндров FAW в сборе, в идеальном состоянии.. Клиенты могут положиться на логистику FAW для обеспечения стабильного качества и надежности..