FAW Российская одновальная сборка: Мастеринг 8 Важнейшие компоненты для безупречной передачи мощности

The FAW Российская одновальная сборка, also known as the input shaft assembly, acts as the primary torque gateway for the CA3250P66K24L1TE5Z dump truck. Situated between the clutch friction disc and the main gear set, this high-precision assembly must endure violent torsional shock loads and extreme thermal cycling. This guide analyzes the engineering behind these 8 стратегические компоненты, defining the reliability of the FAW Российская одновальная сборка in Arctic conditions.

FAW Российская одновальная сборка

Металлургическое ядро: The Input Shaft and Gear

The structural spine of the FAW Российская одновальная сборка это First Shaft – Передача инфекции (Часть №. 1701112-A1K). This component functions as the direct interface with the engine’s power output. Unlike intermediate shafts that operate within the cushioned environment of the gearbox oil bath, the input shaft is exposed to the harsh, dry environment of the bell housing on one end and the gearbox internals on the other. It features precision-machined splines that mate with the clutch driven disc. В контексте FAW Российская одновальная сборка, these splines must be surface-hardened to resist the fretting wear caused by the constant micro-movements of the clutch disc during engagement and disengagement.

Mated to this shaft is the Input Gear – First Shaft (Часть №. 1701121-А0Л). This gear transfers the rotational energy to the countershaft, effectively initiating the gear reduction process. The engineering behind the FAW Российская одновальная сборка gears focuses on contact patch optimization. The gear teeth are ground to a helical profile that maximizes surface contact area while minimizing noise. В Российской Арктике, where cold gear oil (often 80W-90) can be thick and viscous, the shear strength of these gear teeth is tested to the limit. The steel alloy used in the FAW Российская одновальная сборка is heat-treated to a specific Rockwell hardness that balances surface wear resistance with core ductility, preventing tooth fracture under shock loads.

The interaction between the shaft and the gear is facilitated by the Втулка (Часть №. 1701111-A7G). This bushing acts as a sacrificial wear interface, protecting the expensive shaft and gear from galling. В FAW Российская одновальная сборка, the bushing is designed with oil grooves that promote hydrodynamic lubrication. Even when the transmission fluid is sluggish due to extreme cold (-40° C.), these grooves channel oil to critical friction zones, ensuring that the FAW Российская одновальная сборка rotates smoothly from the first turn of the crankshaft.

Bearing Logic: Managing Radial and Axial Loads

Supporting the high-speed rotation of the input shaft is the Deep Groove Ball Bearing with Stop Ring (Часть №. 6212-ZNBR/C3YB2). This is not a standard industrial bearing; а “C3” designation in the part number indicates a specific internal radial clearance. В FAW Российская одновальная сборка, this increased clearance is vital. As the transmission heats up during heavy hauling, the steel shaft expands. A standard clearance bearing would seize under this thermal expansion. The C3 bearing allows for this growth without binding, ensuring consistent operation across a temperature delta of over 100°C.

The “ZNBR” designation likely refers to the seal type or cage material, optimized for oil resistance and high temperatures. The integrated stop ring (snap ring groove) on the outer race allows the bearing to be axially located within the transmission housing. This prevents the FAW Российская одновальная сборка from “ходьба” forward or backward under thrust loads. Thrust loads occur whenever helical gears mesh; they try to push the shafts apart axially. The deep groove geometry of the bearing raceways in the FAW Российская одновальная сборка is specifically designed to absorb these thrust vectors while simultaneously handling the radial load of the gear mesh.

Protecting this bearing from the outside elements is the Шайба – First Shaft Rear Bearing (Часть №. 1701123-A7G). This washer serves as a spacer and a shield, ensuring proper preload and preventing debris from entering the bearing race from the gear side. Долговечность FAW Российская одновальная сборка is directly tied to the health of this main bearing. If it fails, the input shaft loses concentricity, приводит к нарушению герметичности, clutch destruction, and eventual transmission seizure.

Sealing Integrity: The First Shaft Oil Seal

The boundary between the wet environment of the gearbox and the dry environment of the clutch housing is defined by the Сальник – First Shaft (Часть №. 1701135-A7G). В инженерной иерархии FAW Российская одновальная сборка, this is a critical failure point that must be fortified. A leak here allows transmission fluid to contaminate the dry friction disc of the clutch. Once oil touches the clutch disc, friction is lost, the clutch slips, and the truck becomes immobilized.

For the Russian market, the material composition of this seal is paramount. Standard Nitrile (NBR) seals can harden and crack at temperatures below -30°C. The FAW Российская одновальная сборка utilizes a seal manufactured from Fluoroelastomer (FKM/Viton) or a specialized low-temperature Acrylate (ACM). These materials maintain their flexibility and sealing lip memory even in the deep freeze. This ensures that when the shaft begins to spin on a cold morning, the seal lip maintains positive contact, preventing oil bypass.

The design of the seal lip often includes hydrodynamic pumping aids—small directional ribs molded into the rubber. As the shaft rotates, these ribs actively pump any oil film back into the transmission, creating a dynamic barrier. The surface finish of the First Shaft where the seal rides is ground to a mirror polish to minimize friction and wear on the seal lip. This synergy between the shaft surface and the seal material is a hallmark of the FAW Российская одновальная сборка, ensuring leak-free performance for hundreds of thousands of kilometers.

Selective Assembly: Snap Rings and End Play

The assembly of the FAW Российская одновальная сборка is not a “one size fits all” процесс. It relies on a method known as selective assembly, particularly regarding the retaining rings. The BOM lists multiple part numbers for the Защелкнуть кольцо – First Shaft Rear Bearing (Part Nos. 1701131-A7G, 1701132-A7G, 1701133-A7G, 1701134-A7G). These represent snap rings of varying thicknesses, graduated in minute increments (НАПРИМЕР., 0.05mm steps).

During the manufacturing or rebuilding process, technicians measure the accumulated tolerances of the housing, подшипник, and the shaft. They then select the specific snap ring that eliminates axial “end play” while avoiding excessive preload. В FAW Российская одновальная сборка, controlling end play is vital. Excessive play allows the shaft to shuttle back and forth, causing gear misalignment and “лязг” during load changes. Excessive tightness causes bearing overheating.

This precise tolerance stack-up ensures that the FAW Российская одновальная сборка operates silently and efficiently. Включение Защелкнуть кольцо – Reverse Gear (Часть №. 1701314-A7G) further illustrates the complexity of the assembly, securing adjacent gear sets to maintain the overall integrity of the transmission cluster. This attention to detail in tolerance management differentiates the genuine FAW Российская одновальная сборка from inferior aftermarket copies, which often use a single standard ring size leading to premature failure.

Разбивка компонентов: 103. One-Shaft Component Logic Assembly

Заключение: The Gateway to Power

The FAW Российская одновальная сборка is the unsung hero of the drivetrain. It endures the highest RPMs and the most violent torque spikes of any transmission component. Its design reflects a deep understanding of the challenges posed by Arctic environments, from the low-temperature metallurgy of the shaft to the specialized polymer of the oil seal.

For fleet maintenance, the replacement of the FAW Российская одновальная сборка is a precision task. It requires not just the correct shaft and gear, but the exact selective fit snap rings to ensure factory-spec tolerances. By adhering to this level of detail and using only genuine components, operators ensure that the power of the CA3250P66K24L1TE5Z engine is transferred to the wheels with 100% эффективность, keeping the fleet moving through the toughest conditions on earth.