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FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line: A Comprehensive Guide to 47 Key Components

Welcome to this comprehensive technical guide on the FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line system for the FAW Jiefang CA4251P66K24T1A3E5 6×4 diesel semi-trailer tractor. This is the complete fuel storage, heating, filtration, and delivery network.

FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line
FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line

The FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line is a complex, multi-part assembly. It includes the ‘Fuel Tank Assembly’ (1101010-86T-C00), which features an integrated heater and level sensor, the robust structural brackets that secure it to the chassis, the heavy-duty clamping bands, and the entire network of fuel lines that handle supply, return, and heating.

This guide is an essential resource for professional technicians and parts specialists. We will deconstruct the entire FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line system, deconstructing all 47 serviceable components to ensure precision service, diagnostics, and repair.

Core Component: The Main Fuel Tank Assembly (1101010-86T-C00)

The “Fuel Tank” portion of the FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line is the ‘Fuel Tank Assembly’ (1101010-86T-C00). This is the primary reservoir, a high-capacity tank (often 400L-800L) made of corrosion-resistant, lightweight aluminum or durable steel.

This is an advanced assembly, not just an empty box. The part number indicates it comes with a **fuel heater** and **fuel level sensor** pre-installed. The heater is essential for cold-climate operation, using engine coolant or an electric element to prevent diesel fuel from “gelling” (crystallizing), which would clog the entire FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line.

The assembly is sealed by the ‘Fuel Tank Cover Assembly’ (1103010-50A), which is the cap. The ‘Fuel Sensor Limiting Plate’ (3806041-61B) is a small but critical component that ensures the float-based fuel level sensor is installed at the correct depth and orientation. This entire tank is the foundation of the FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line.

The “Mounting Bracket” System: A Robust Chassis Shelf

A full diesel tank can weigh over 500 kg (1100 lbs). The “Mounting Bracket” components of the FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line system are engineered to be the “shelf” that securely holds this massive weight to the truck’s chassis.

This system uses a three-point-of-contact design for maximum stability:

  • ‘Front Bracket Assembly-Fuel Tank’ (1101105-91W)
  • ‘Middle Bracket Assembly-Fuel Tank’ (1101205-91W)
  • ‘Rear Bracket Assembly-Fuel Tank’ (1101305-91W)

These heavy-gauge, C-channel steel brackets are bolted directly to the truck’s frame rail. To prevent metal-on-metal vibration and chaffing, three ‘Gasket-Bracket’ (1101117-61B) units are used. These rubber/polymer pads cushion the tank, absorbing road shock and preventing fatigue cracks. This is a critical design feature of the FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line.

The “Clamping Band” System: Securing the Tank

With the tank resting on the brackets, the “Clamping Band” components of the FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line are used to strap it down. The parts list calls for ‘Clamping Band-Fuel Tank’ (1101131-61B) and ‘Clamping Band Assembly-Fuel Tank’ (1101130-61B) units.

These are long, high-tensile steel straps that wrap around the tank’s profile. To protect the tank, three ‘Gasket-Clamping Band’ (1101134-61B) units are used. These are long rubber insulation strips that line the inside of the metal bands, preventing chaffing and ensuring a non-slip grip.

This entire sub-assembly is tensioned using specialized fasteners: ‘Bolt-Fix Fuel Tank Bracket’ (1101133-363) and ‘Bolt-Tighten Fuel Tank Bracket’ (1101133-41A). These bolts, along with their ‘Dowel Pin’ (1101137-61B) locators, provide the immense clamping force needed to hold the tank securely. The entire FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line is built for durability.

The “Fuel Piping”: Low-Pressure Supply Circuit

The “Fuel Piping” section of the FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line is the “circulatory system” that feeds the engine. This system is extensive, involving multiple filters and heaters.

The primary suction line is the ‘Inlet pipe assembly-fuel tank to water separator’ (1104129-88R). This pipe draws fuel from the main tank and delivers it to the ‘Water separator assembly’ (1104400-79W). This first-stage filter is essential for removing large debris and, most importantly, any free water from the fuel tank.

From the separator, the fuel line continues via the ‘Inlet pipe assembly-water separator to fuel filter’ (1104220-97R) to the *second* filter (the “fine filter”). After passing through the fine filter, the now-clean fuel is drawn into the engine’s high-pressure pump via the ‘Inlet pipe assembly-fuel filter to fuel pump’ (1104130-69S). This multi-stage filtration is vital for the health of the FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line‘s downstream components.

The “Fuel Piping”: Heating and Return Circuits

The FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line has a robust heating system to prevent fuel gelling. It uses hot engine coolant. The ‘Fuel heating inlet water pipe assembly’ (1104315-96S) taps hot coolant from the engine and sends it to the ‘Water separator assembly’ (1104400-79W) and the ‘Fuel heater assembly’ (1104550-79W / -11B-C00). This warms the fuel as it passes through.

The coolant then flows back to the engine via the ‘Fuel heating return water pipe’ (1104127-88R) and ‘Return water pipe connector assembly’ (1145035-66C). The system also handles return fuel from the engine, which is hot. Lines like ‘Return pipe assembly-engine to converter’ (1104250-88R) and ‘Return pipe assembly-converter to main tank’ (1104350-88R) recycle this hot fuel, which further helps to warm the tank. This entire “piping” logic is a key part of the FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line.

The system also accounts for a sub-tank, with crossover lines like ‘Inlet pipe assembly-sub tank to converter’ (1104125-88R) and ‘Inlet pipe assembly-main tank to converter’ (1104120-88R). This complex plumbing, secured by ‘Fuel pipe fixing bracket’ (1104021-90R / -76W / -82T) and ‘Hollow bolt’ (1104061-367) units, makes the FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line a comprehensive system.

Parts List 1: Fuel Tank, Brackets & Bands

This table details the “Tank, Mounting Bracket, Clamping Band” components of the FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line system.

Mark Part No. Part Name Quantity
281101131-61BClamping Band-Fuel Tank1
291101134-61BGasket-Clamping Band3
301101137-61BDowel Pin3
311101010-86T-C00Fuel Tank Assembly (w/ heater & fuel sensor) (as-per-sample)1
321103010-50AFuel Tank Cover Assembly2
331101117-61BGasket-Bracket3
341101105-91WFront Bracket Assembly-Fuel Tank1
351101205-91WMiddle Bracket Assembly-Fuel Tank1
361101305-91WRear Bracket Assembly-Fuel Tank1
371101133-363Bolt-Fix Fuel Tank Bracket2
381101133-41ABolt-Tighten Fuel Tank Bracket7
391101130-61BClamping Band Assembly-Fuel Tank2
401104021-90RFuel Pipe Fixing Bracket1

Parts List 2: Fuel Piping and Ancillaries

This table details the “Fuel Piping” components of the FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line system, including all lines, filters, and heaters.

Mark Part No. Part Name Quantity
1T67417246Plastic Zip Tie18
23806041-61BFuel Sensor Limiting Plate1
31104355-88RReturn pipe assembly-converter to sub tank (as-per-sample)1
41104125-88RInlet pipe assembly-sub tank to converter1
51104301-50AIntake pipe2
6CQ67629Small-type worm drive hose clamp5
71104129-88RInlet pipe assembly-fuel tank to water separator1
81104120-88RInlet pipe assembly-main tank to converter (as-per-sample)1
91104350-86TReturn pipe assembly-converter to main tank1
101104127-88RFuel heating return water pipe-water valve to engine1
11CQ67635BWorm Drive Hose Clamp B-Type1
121145035-66CReturn water pipe connector assembly1
131104128-74TFuel heating inlet water pipe-engine to water valve1
141104220A97RInlet pipe assembly-water separator to fuel filter1
151104130-80SInlet pipe assembly-fuel filter to fuel pump1
161104250-97RReturn pipe assembly-engine to converter1
17Q1841440Hex flange bolt, coarse rod (Standard Type)4
18CQ39614Hex flange nut6
191104400-79WWater separator assembly with bracket1
203724426-68VMain wiring harness bracket1
211104021-90RFuel pipe fixing bracket1
221104021-82TFuel pipe fixing bracket2
23Q1841435Hex flange bolt, coarse rod (Standard Type)2
24CQ39610Hex flange nut2
25Q1841025Hex flange bolt, coarse rod (Standard Type)1
261104021-76WFuel pipe fixing bracket1
271104022-76WFuel pipe fixing bracket2
28CQ34014Hex nut6
29Q40114Gasket3
301101138-61BBracket3
31CQ15014120QHex cap bolt3
321101137-61BDowel Pin3

Technical Specifications and Assembly Context

The specifications for the FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line system are defined by its complex, multi-part design for both fuel storage and delivery. The entire FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line assembly is critical for reliable operation.

Vehicle Application FAW Jiefang CA4251P66K24T1A3E5 6×4 Tractor
Component Group FAW Main Fuel Tank, Mounting Bracket, Clamping Band And Fuel Line
Main Tank Assembly 1x (Part No. 1101010-86T-C00)
Tank Features Integrated Fuel Heater & Fuel Level Sensor
Mounting Brackets Front (1101105-91W), Middle (1101205-91W), Rear (1101305-91W)
Securing System Clamping Band Assemblies (1101130-61B, 1101131-61B)
Vibration Damping Bracket Gaskets (1101117-61B), Band Gaskets (1101134-61B)
Filtration (External) Water Separator Assembly (1104400-79W)
Heating (External) Fuel Heater Assembly (1104550-11B-C00, 1104550-79W)
Primary Function To securely store, heat, filter, and deliver fuel from the chassis to the engine.

Packaging and Logistics

FAW parts, including the Cylinder Block Assembly, are packaged with care to ensure safe delivery. Each component is secured in protective materials to prevent damage during transit. The logistics network guarantees timely shipments worldwide, supporting efficient maintenance operations. Below is an image illustrating the standard packaging for FAW truck parts, showcasing the attention to detail in handling and storage.

FAW Parts Packaging

This packaging approach minimizes the risk of corrosion or impact damage, ensuring that parts like the FAW Cylinder Block Assembly arrive in perfect condition. Customers can rely on FAW’s logistics for consistent quality and reliability.

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