FAW J6P Side Panel Toolbox: Deconstructing 9 Critical Parts for Flawless Secure Storage

This is a comprehensive technical guide to the FAW J6P Side Panel Toolbox (Model 5402630-A01) for the FAW Jiefang CA3250P66K2L1T1E 6×4 dump truck. This deconstruction analyzes the 9 serviceable component types, detailing the main box assembly, cover, latching mechanism, and mounting hardware that form this essential storage unit.

The FAW J6P Side Panel Toolbox is a critical chassis-mounted storage solution designed to withstand the severe operating conditions of a heavy-duty dump truck. Its primary function is to provide a secure, weatherproof, and vibration-resistant space for storing essential tools, safety equipment (like warning triangles and vests), and vehicle maintenance items (like fluids and spare parts). Unlike an in-cab compartment, this external toolbox must be engineered to resist constant attack from road spray, mud, and high-pressure washing.

This deconstruction will analyze the key serviceable components of the FAW J6P Side Panel Toolbox, including the ‘Toolbox cover assy’ (Comp 1) and its ‘Gas spring’ (Comp 3), the ‘Toolbox lining’ (Comp 7), and the robust ‘Combination bolts’ (Comp 2) that anchor it to the truck’s frame. A properly functioning FAW J6P Side Panel Toolbox is essential for protecting valuable tools from theft and corrosion, as well as ensuring that safety equipment is always secure and accessible. A loose or damaged FAW J6P Side Panel Toolbox can be a safety hazard if it detaches from the vehicle.

Core 1: The “Storage & Sealing” Logic (The Box Structure)

This group represents the main body of the FAW J6P Side Panel Toolbox. It is designed as a rigid, weatherproof container.

1. Component: ‘Toolbox cover assy – side toolbox’ (5402630-A01) – Qty 1
This (Comp 1) is the hinged lid of the FAW J6P Side Panel Toolbox. The Weatherproof Logic is critical: this cover is engineered with an overlapping “drip edge” and an internal rubber gasket (implied) to create a watertight seal when closed. This protects the tools inside from rust and degradation. The “assy” designation means it includes the hinges and the lock mechanism.

2. Component: ‘Toolbox lining assy – side toolbox’ (5402635-A01) – Qty 1
This (Comp 7) is the inner liner of the toolbox. This component is often a separate, molded piece of high-impact polymer. The Isolation Logic is twofold: first, it provides a secondary barrier against moisture that might get past the outer shell. Second, it provides an impact-absorbing layer that reduces the noise of tools rattling inside the FAW J6P Side Panel Toolbox, which would otherwise be a constant source of vibration and noise.

Core 2: The “Access & Damping” Logic (The Lid Mechanism)

This group of components controls the opening, closing, and latching of the heavy-duty toolbox cover (Comp 1), ensuring it is both safe and convenient to operate.

1. Component: ‘Gas spring assy – side toolbox’ (5402690-A01) – Qty 2
This (Comp 3) is a pneumatic strut. The Lift-Assist Logic is essential for a large, heavy steel toolbox lid. This FAW J6P Side Panel Toolbox component is a sealed cylinder with high-pressure gas that pushes the lid open with minimal effort from the operator. More importantly, it holds the lid securely in the open position, preventing it from collapsing, which is a critical safety feature.

2. Component: ‘Flexible shaft assy – side toolbox’ (5402660-A01) – Qty 2
This (Comp 4) is the remote latching mechanism. The Secure Latch Logic is that this “flexible shaft” (a cable) connects the key-operated lock to the internal latch. This allows the FAW J6P Side Panel Toolbox to have a single, convenient lock point that actuates two (or more) secure latching points, making the lid much more secure against prying and vibration.

3. Component: ‘Buffer block – side toolbox’ (5402721-A01) – Qty 4
This (Comp 6) is a set of rubber or polymer bumpers. The Damping Logic is that these blocks are mounted on the toolbox body where the lid makes contact. They prevent a “metal-on-metal” slam when the lid is closed, protecting the latch mechanism (Comp 4) and the weatherproof seal. They also provide constant tension when the lid is latched, preventing the FAW J6P Side Panel Toolbox from rattling or vibrating.

Core 3: The “Mounting” Logic (The Fastening System)

This final group includes the specialized, high-strength hardware used to secure the FAW J6P Side Panel Toolbox to the vehicle’s frame and to assemble its internal components.

1. Component: ‘Combination bolt’ (CQ1460625F6) – Qty 4
This (Comp 2) is the primary structural mounting bolt. The Chassis Mounting Logic requires these high-tensile bolts to securely anchor the entire FAW J6P Side Panel Toolbox to the truck’s frame brackets. The combination design, with a captive washer, ensures maximum vibration resistance.

2. Component: ‘Cross recessed pan head screw assy’ (Q2360612F6) – Qty 4
This (Comp 5) is a smaller assembly screw, likely used to secure the ‘Toolbox lining’ (Comp 7) to the inside of the main box, or to mount the ‘Buffer blocks’ (Comp 6).

3. Component: ‘Cross recessed pan head self-tapping screw’ (Q2714213F6) – Qty 8
This (Comp 8) is a self-tapping screw. The Self-Tapping Logic is that this fastener is designed to cut its own threads into the metal or polymer, creating a tight, vibration-proof fit without the need for a pre-threaded nut. This is likely used to secure brackets for the gas spring (Comp 3) or latching mechanism.

4. Component: ‘Flake nut’ (Q37504168) – Qty 6
This (Comp 9) is a specialized nut, possibly a “U-nut” or “clip nut.” This type of nut is designed to clip onto the edge of a sheet metal panel, providing threads where it would be impossible to use a conventional nut. This is a key component for assembling the FAW J6P Side Panel Toolbox and attaching its various internal mechanisms.

FAW J6P Side Panel Toolbox: Complete 9-Part Breakdown

The following table provides the complete, detailed breakdown of all 9 component types in the FAW J6P Side Panel Toolbox assembly for the FAW Jiefang CA3250P66K2L1T1E 6×4 dump truck. This list is essential for any service of the FAW J6P Side Panel Toolbox.

Core Specifications

The specifications for the FAW J6P Side Panel Toolbox are defined by its function as a secure, weatherproof, and vibration-resistant storage unit for the chassis.