FAW Российское среднемостовое жилье: Анализируя 16 Структурные компоненты для долговечности тандемного привода
The FAW Российское среднемостовое жилье assembly is the definitive structural node in the CA3250P66K24L1TE5Z dump truck’s 6×6 трансмиссия. Unlike a standard rear axle, this complex unit supports the payload while simultaneously facilitating power throughput to the rearmost axle. Разработан специально для Сибирской Арктики., а FAW Российское среднемостовое жилье ensures rigid alignment and kinetic continuity in temperatures reaching -40°C. В этом руководстве подробно описаны 16 критические компоненты, определяющие его надежность.
FAW Russian Mid-Bridge Housing Logic Assembly
Core Foundation: The Middle Axle Housing Assembly
The central component of this assembly is the massive Middle Axle Housing Assembly (Часть №. 2501010-А7Е). This is not merely a static load-bearing beam; это комплекс, precision-machined vessel designed to accommodate the unique requirements of a tandem drive system. В контексте FAW Российское среднемостовое жилье, the casting metallurgy is paramount. It utilizes a specialized nodular graphite iron alloy that has been treated to resist “холодная одышка,” a phenomenon where standard metals become brittle and shatter under impact at extreme sub-zero temperatures. The housing features reinforced internal ribbing to handle the compound stresses of vertical payload weight and the intense reaction torque generated by the inter-axle differential. Геометрия FAW Российское среднемостовое жилье is optimized to maintain the strict alignment of the through-shaft, preventing vibration and seal failure in the harsh Russian operational theater.
Более того, а FAW Российское среднемостовое жилье incorporates specific mounting points for the suspension and brake components, integrating them into a cohesive structural unit. The machining tolerances on the axle tube ends and the central carrier mounting face are kept to within microns. This precision is essential because any deviation in the housing geometry would lead to misalignment of the half shafts and the through-shaft. In the rugged mining environments where the CA3250P66K24L1TE5Z operates, the housing acts as a protective shield for the internal gears, deflecting impacts from rocks and ice. The exterior surface of the Middle Axle Housing Assembly is coated with a heavy-duty, corrosion-resistant polymer to withstand the abrasive slurry of road salts and mud, ensuring that the structural integrity of the FAW Российское среднемостовое жилье remains uncompromised over years of service.
Kinetic Transfer: The Through Shaft Mechanism
What distinguishes the FAW Российское среднемостовое жилье from a standard rear axle is the inclusion of the Through Shaft (Часть №. 2502161-А0Е). This critical component passes engine torque through the middle axle housing to drive the rear-rear axle. It is supported by a robust Радиальный шарикоподшипник (Часть №. 6212), which handles the radial loads and maintains the shaft’s concentricity at high rotational speeds. The FAW Российское среднемостовое жилье design ensures that this shaft operates with minimal runout, as vibration here would destroy the inter-axle driveshaft. The material of the through-shaft is a high-tensile alloy steel, induction hardened to resist torsional fatigue during the frequent shock loading of off-road driving.
Sealing the through-shaft against the elements is the job of the Oil Seal Assembly – Through Shaft (Часть №. 2502185-А0Е) and the protective Пылезащитный щит – Through Shaft Oil Seal (Часть №. 2502186-А0Е). В FAW Российское среднемостовое жилье, these components are critical. The seal utilizes a low-temperature fluoroelastomer compound that remains flexible at -40°C, preventing gear oil from leaking out. The dust shield acts as the first line of defense, deflecting ice, грязь, and mining grit that would otherwise chew up the seal lip. The precise positioning of the bearing is managed by the Регулировочное кольцо – Through Shaft Bearing (Часть №. 2502181-А0Е), which allows technicians to set the correct end-play, обеспечение FAW Российское среднемостовое жилье operates smoothly without binding or excessive lash.
Traction Delivery: The Heavy-Duty Half Shafts
Delivering power to the wheels of the middle axle are the Левая полуось (Часть №. 2403081Б483) и Правая полуось (Часть №. 2403082Б483). These components are the kinetic arteries of the FAW Российское среднемостовое жилье. Manufactured from forged alloy steel, they feature splines that are precision-hobbed and heat-treated for maximum wear resistance. The “Б483” specification indicates a heavy-duty profile designed to withstand the immense torque multiplication of the low-range gear set. В FAW Российское среднемостовое жилье, these shafts act as torsion bars, absorbing the shock of sudden traction events on icy surfaces before it can damage the differential gears.
The installation of the half shafts within the FAW Российское среднемостовое жилье является а “full-floating” дизайн. This means the shafts transmit only driving torque and bear none of the vehicle’s weight, which is carried entirely by the housing itself. This separation of forces significantly extends the fatigue life of the shafts. The splines on the Левая полуось и Правая полуось must mate perfectly with the differential side gears; any play here results in driveline “clunk.” The robust engineering of these shafts ensures that the FAW Российское среднемостовое жилье delivers reliable power to the ground, enabling the 6×6 truck to conquer the steep, slippery inclines typical of Russian mining operations.
Fluid Management: Breathers and Magnetic Plugs
The longevity of the internal components within the FAW Российское среднемостовое жилье is heavily dependent on maintaining a clean lubrication environment. В сборку входит Коническая заглушка с шестигранной головкой (Часть №. CQ61810) for filling and the Коническая магнитная вилка с шестигранной головкой (Часть №. Т62104М) for draining. The magnetic plug plays a crucial proactive role by capturing ferrous metal particles generated during gear mesh break-in or wear. By removing these contaminants from the oil circulation, the plug protects the precision surfaces of the Радиальный шарикоподшипник and the differential gears inside the FAW Российское среднемостовое жилье.
Pressure equalization is handled by the Передышка (Часть №. Т905). As the axle heats up during operation, the internal air expands. Without a functional breather, this pressure would blow out the Oil Seal Assembly – Through Shaft, leading to oil leaks and failure. Наоборот, when the axle cools rapidly in the snow, the breather allows air to enter without sucking in water. The T905 in the FAW Российское среднемостовое жилье features a check-valve design optimized for the dirty, wet conditions of off-road driving, ensuring the internal environment remains sealed and pressurized correctly to prevent seal lip inversion.
Логика сборки: Орехи, Шайбы, and Locking Plates
The mechanical integrity of the FAW Российское среднемостовое жилье relies on a system of precision locking fasteners. The through-shaft bearing is secured by the Round Nut (Часть №. CQ39160) и Thrust Washer for Round Nut (Часть №. Q40860). These components apply the necessary axial preload to the bearing, eliminating play. To prevent the adjusting ring from backing out under vibration, сборка использует Запирающая пластина – Регулировочное кольцо (Часть №. 2502182-А0Е), which mechanically engages with the ring’s castellations. This redundant locking system is vital for the FAW Российское среднемостовое жилье, as vibration levels in the drivetrain can be extreme.
Additional security is provided by the Hexagon Head Guide Neck Bolt (Часть №. CQ1500812S) и Проволочная губка (Часть №. Q40308). The guide neck bolt serves as a precise locator for internal components, while the spring washer maintains tension on the bolted joints despite thermal expansion and contraction. В FAW Российское среднемостовое жилье, every fastener is selected for its tensile strength and resistance to shear forces. The correct torque application and the use of these locking devices ensure that the complex assembly of the middle axle remains tight and operational, preventing catastrophic disassembly during high-speed transport or heavy hauling.
Разбивка компонентов: 136. Middle Axle Housing, Half Shaft & Through Shaft
| Нет. |
Номер детали |
Наименование |
Кол-во |
| 1 | 2403081Б483 | Левая полуось | 1 |
| 2 | 2501010-А7Е | Middle Axle Housing Assembly | 1 |
| 3 | Т905 | Передышка | 1 |
| 4 | CQ61810 | Коническая заглушка с шестигранной головкой | 1 |
| 5 | Т62104М | Коническая магнитная вилка с шестигранной головкой | 1 |
| 6 | 2403082Б483 | Правая полуось | 1 |
| 7 | CQ39160 | Round Nut | 1 |
| 8 | Q40860 | Thrust Washer for Round Nut | 1 |
| 9 | 6212 | Радиальный шарикоподшипник | 1 |
| 10 | 2502181-А0Е | Регулировочное кольцо – Through Shaft Bearing | 1 |
| 11 | 2502182-А0Е | Запирающая пластина – Регулировочное кольцо | 1 |
| 12 | Q40308 | Проволочная губка | 2 |
| 13 | CQ1500812S | Hexagon Head Guide Neck Bolt | 2 |
| 14 | 2502185-А0Е | Oil Seal Assembly – Through Shaft | 1 |
| 15 | 2502186-А0Е | Пылезащитный щит – Through Shaft Oil Seal | 1 |
| 16 | 2502161-А0Е | Through Shaft | 1 |
Заключение: The Pinnacle of Structural Reliability
The FAW Российское среднемостовое жилье represents a triumph of heavy-duty engineering, seamlessly integrating structural load-bearing capacity with complex kinetic power transmission. Its specific design for the Russian market—featuring cold-tough metallurgy, robust through-shaft support, and advanced sealing technologies—ensures that the CA3250P66K24L1TE5Z dump truck maintains its 6×6 capability in the most hostile environments. Каждый компонент, from the massive housing casting to the smallest magnetic plug, is optimized for durability.
Для операторов автопарка, the maintenance of this assembly is a strategic priority. Neglecting the through-shaft seal or allowing the breather to clog can lead to rapid failure of the inter-axle drive system. By adhering to a rigorous maintenance schedule and utilizing only genuine FAW parts for replacements, owners can protect their investment and ensure that their vehicles continue to deliver high performance and profitability, сезон за сезоном, regardless of the terrain or temperature.
Упаковка и логистика
Запчасти ФАВ, включая блок цилиндров в сборе, тщательно упакованы, чтобы обеспечить безопасную доставку. Каждый компонент закреплен защитными материалами для предотвращения повреждений при транспортировке.. Логистическая сеть гарантирует своевременную доставку по всему миру., поддержка эффективных операций по техническому обслуживанию. Ниже приведено изображение, иллюстрирующее стандартную упаковку запчастей для грузовиков FAW., демонстрация внимания к деталям в обращении и хранении.
Такой подход к упаковке сводит к минимуму риск коррозии или ударного повреждения., обеспечение доставки таких деталей, как блок цилиндров FAW в сборе, в идеальном состоянии.. Клиенты могут положиться на логистику FAW для обеспечения стабильного качества и надежности..