Suporte de haste de reação superior russa FAW: Engenharia 6 Componentes antivibração para localização do eixo
O Suporte de haste de reação superior russa FAW logic assembly is the critical chassis node responsible for anchoring the balance suspension’s upper torque rods to the frame rails of the CA3250P66K24L1TE5Z dump truck. This bracket must absorb the immense push/pull forces generated during heavy acceleration and braking while maintaining precise axle alignment. Projetado com “64C” specification steel and relying on advanced anti-loosening technology, o Suporte de haste de reação superior russa FAW ensures the structural integrity of the rear bogie in the high-vibration environment of the Siberian mining sector.
Suporte de haste de reação superior russa FAW
Bracket Metallurgy and Shear Resistance
The central component of this assembly is the Upper Reaction Rod Bracket (Parte não. 2919111-64C). This heavy steel casting is designed to receive and dissipate the massive longitudinal forces generated by the driving and braking cycles of the rear axles. O “64C” designation implies a specialized alloy chosen for its ability to retain impact toughness in the extreme cold of the Russian Arctic. Uma falha no Suporte de haste de reação superior russa FAW would result in the rear axle shifting out of alignment, causing catastrophic driveline damage and loss of vehicle control.
The structural geometry of the Suporte de haste de reação superior russa FAW is engineered to distribute the localized pin loads over a large surface area of the frame rail. This prevents stress concentrations that would otherwise cause fatigue cracking in the chassis web. The bracket must resist both the tension created during acceleration and the compression experienced during heavy braking. The resulting load is a cyclic stress that the Suporte de haste de reação superior russa FAW is designed to withstand for the entire service life of the vehicle.
The mounting face of the Upper Reaction Rod Bracket is machined flat to ensure perfect mating with the chassis rail. Any gap or irregularity would lead to fretting corrosion and micro-movement, rapidly destroying the integrity of the bolted joint. The strength of the Suporte de haste de reação superior russa FAW allows it to maintain the precise geometric location of the reaction rods, which is essential for preserving the critical pinion angle and ensuring the smooth operation of the driveshaft u-joints.
Corrosion protection is applied rigorously to the Suporte de haste de reação superior russa FAW. Located low on the chassis, it is constantly exposed to a highly corrosive environment of salt and road spray. A heavy-duty paint or powder coating is applied to the bracket to prevent rust from compromising the steel. Maintaining this coating is vital for the longevity of the Suporte de haste de reação superior russa FAW, ensuring that the structural steel retains its full load-bearing capacity for years of operation.
Active Anti-Loosening Technology
The most critical aspect of this assembly is its active resistance to vibration-induced loosening. O Suporte de haste de reação superior russa FAW is secured using **SPL Hex Small Flange Anti-loose Nut** (Parte não. T32720TF2K). The SPL technology creates a mechanical interference lock that maintains clamping force even when the bolts are subjected to thermal contraction in the extreme cold. This all-metal locking mechanism is superior to standard nuts, which can easily back off under the high-frequency vibration inherent in off-road dump truck operations.
Working directly against the SPL nuts are the specialized **Double-sided Wedge Anti-loose Washers** (Parte não. 2919112-64W and Part No. 2919113-64C). These washers utilize a cam-action principle; if the bolt attempts to rotate loose, the cams climb against each other, actively increasing the tension and locking the bolted joint tighter. This technology is vital for the Suporte de haste de reação superior russa FAW, preventing the microscopic movement (preocupado) that destroys the mounting holes in the chassis frame rail.
The bracket is secured by two different sizes of **Hexagon Head Bolt** (Parte não. CQ1512095TF38K and Part No. CQ1512070TF38K). The different lengths are required to pass through the varying thicknesses of the frame rail and reinforcement plates. Both bolts are high-tensile (TF38K rating) and feature a flange head, which maximizes the friction grip that holds the Suporte de haste de reação superior russa FAW against the chassis. The high number of fasteners—a total of 20 bolts and 36 washers—emphasizes the system’s focus on redundancy and security.
The combined action of the SPL nuts and the wedge washers ensures the integrity of the Suporte de haste de reação superior russa FAW. This multi-layered approach to fastening provides the necessary safety factor for the CA3250P66K24L1TE5Z when operating at maximum load off-road. The clamping force generated by the fasteners is the primary mechanism for transferring load; the bolts merely hold the tension.
Maintenance Protocol and Component Replacement
O Suporte de haste de reação superior russa FAW is a safety-critical component requiring strict maintenance protocols. Visual inspection must focus on the bolt heads and the mating surface for any signs of movement or rust trails. A loose bracket allows the axle geometry to change during braking, leading to unpredictable handling and rapid tire wear. Detecting this early allows technicians to re-torque the bolts before the frame rail holes become elongated.
When servicing the Suporte de haste de reação superior russa FAW, all anti-loose components must be replaced. The **Double-sided Wedge Anti-loose Washers** (Parte não. 2919112-64W and 2919113-64W) are designed for single use; their cams wear upon removal, compromising their locking ability. De forma similar, the **SPL Hex Small Flange Anti-loose Nut** (Parte não. T32720TF2K) should always be replaced with a new unit to guarantee the full locking torque is achieved upon reassembly.
Os parafusos de montagem (CQ1512095TF38K and CQ1512070TF38K) should be inspected for thread damage or stretch. Reusing damaged bolts on the Suporte de haste de reação superior russa FAW is a risk, as they may snap under the intense tension required by the torque specification. Using genuine FAW replacement parts ensures that the high-tensile steel grade and the correct dimensions are maintained, restoring the Suporte de haste de reação superior russa FAW to its original structural integrity.
The integrity of the **Upper Reaction Rod Bracket** (Parte não. 2919111-64C) should be assessed for cracks. Welding a cracked bracket is highly discouraged, as the heat destroys the specialized “64C” metal treatment, making the repair area brittle. The proper procedure is replacement with a new, factory-certified **FAW Russian Upper-Reaction Rod Bracket**. This ensures the long-term reliability and safety of the suspension system.
Divisão de Componentes: Upper Reaction Rod Bracket Logic Assembly
| Não. |
Número da peça |
Nome da peça |
Quantidade |
| 1 | T32720TF2K | Porca anti-solta de flange pequena hexagonal SPL | 16 |
| 2 | 2919112-64C | Double-sided Wedge Anti-loose Washer | 16 |
| 3 | 2919113-64C | Double-sided Wedge Anti-loose Washer | 20 |
| 4 | CQ1512095TF38K | Parafuso de cabeça hexagonal | 16 |
| 5 | CQ1512070TF38K | Parafuso de cabeça hexagonal | 4 |
| 6 | 2919111-64C | Upper Reaction Rod Bracket | 2 |
Conclusão: The Guarantee of Alignment
O Suporte de haste de reação superior russa FAW is a structural component of immense importance, securing the axle geometry against the high torsional forces of the drivetrain. É robusto “64C” metallurgy and the sophisticated anti-loosening technology of the SPL nuts and wedge washers ensure unwavering stability. This assembly is designed to perform flawlessly in the brutal, high-vibration environment of arctic mining.
Para operadores de frota, maintaining the integrity of this bracket is non-negotiable for vehicle safety and tire life. By ensuring the correct torque and replacing worn anti-loose components, the full performance and structural reliability of the **FAW Russian Upper-Reaction Rod Bracket** are preserved, keeping the CA3250P66K24L1TE5Z operating efficiently in the toughest conditions on earth.
Embalagem e Logística
Peças FAW, incluindo o conjunto do bloco de cilindros, são embalados com cuidado para garantir uma entrega segura. Cada componente é protegido por materiais de proteção para evitar danos durante o transporte. A rede logística garante envios pontuais em todo o mundo, apoiando operações de manutenção eficientes. Abaixo está uma imagem ilustrando a embalagem padrão para peças de caminhão FAW, mostrando a atenção aos detalhes no manuseio e armazenamento.
Esta abordagem de embalagem minimiza o risco de corrosão ou danos por impacto, garantindo que peças como o conjunto do bloco de cilindros FAW cheguem em perfeitas condições. Os clientes podem confiar na logística da FAW para obter qualidade e confiabilidade consistentes.