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Perfeição para vendas, peças - fornecimento

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FAW Driveshaft Assembly Diagram: Por que estes 5 Critical Components Matter for Torque Transfer

Welcome to this critical technical guide to the FAW Driveshaft Assembly Diagram. Esta montagem, also known as thepropeller shaft” ou “propshaft,” is the complete system for transmitting power from the transmission to the drive axles on the FAW Jiefang CA4251P66K24T1A3E5 6×4 diesel semi-trailer tractor.

FAW Driveshaft Assembly Diagram
FAW Driveshaft Assembly Diagram

O FAW Driveshaft Assembly Diagram illustrates a system of two main shafts: a main driveshaft from the gearbox to the first rear axle, and an inter-axle driveshaft connecting the two rear axles. This system must handle 100% of the engine’s multiplied torque while constantly flexing with the truck’s suspension.

This in-depth guide is an essential resource for professional technicians and fleet managers. We will deconstruct the entire FAW Driveshaft Assembly Diagram into its 5 serviceable component types, including the ‘Inter-axle driveshaft’ (2205010A91W), the ‘Rear-axle driveshaft’ (2201010-1050), and the critical high-torque fasteners that secure them.

Core Component 1: The Main Driveshaft (2201010-1050)

The ‘Rear-axle driveshaft & universal joint assembly’ (2201010-1050), despite its name, is the **main driveshaft**. It is the primary component in the FAW Driveshaft Assembly Diagram that connects the transmission’s output flange to theforward” (ou “middle”) drive axle’s input flange.

This component is a precision-engineered, hollow steel tube. It must be both incredibly strong (to handle the engine’s full torque) and perfectly balanced. Any imbalance in this long, high-speed shaft would create a severe, speed-dependent vibration that would shake the entire truck and destroy the transmission’s output bearing. It is dynamically balanced at the factory to a very high tolerance.

A critical design element is itscritical speed—the RPM at which a shaft’s own harmonic frequency will cause it to wobble violently, like a jump rope. Esse FAW Driveshaft Assembly Diagram component is engineered with a specific diameter and wall thickness to ensure its critical speed is far higher than the truck will ever achieve.

Core Component 2: The Inter-Axle Driveshaft (2205010A91W)

The ‘Inter-axle driveshaft & universal joint assembly’ (2205010A91W) is the second shaft in this 6×4 sistema. This is theinter-axleshaft, a key part of the FAW Driveshaft Assembly Diagram. Its job is to connect the “saída” of the forward-most drive axle to theinputof the rear-most drive axle.

This allows the engine’s torque to bepassed throughthe first axle to power the second, ensuring all four sets of rear wheels are driven (o “4” in 6×4). This short, high-torque shaft must handle the same immense forces as the main shaft.

Both this shaft and the main shaft are listed as an “conjunto” because they come as a complete, non-serviceable unit with the ‘Universal Joint Assemblies’ (U-Joints) factory-installed and balanced. A failure of a U-joint on this FAW Driveshaft Assembly Diagram component typically requires the replacement of the entire shaft assembly.

O “Logic”: Understanding the Universal Joints (U-Joints)

O “logicof the FAW Driveshaft Assembly Diagram is embodied by its universal joints, which are included in the shaft assemblies. A U-joint is a simple, brilliant piece of engineering that allows a shaft to transmit full rotational power even when it is bent at an angle.

This is necessary because the transmission is fixed to the engine, while the drive axles are on the suspension, constantly moving up and down. The angle between the transmission and the axle is never the same. A U-joint solves this by acting as adouble-hinge.

It consists of a centralcross” ou “spiderwith four precision-ground trunnions (arms). Each trunnion is fitted with acapcontaining needle-roller bearings. These four caps are then bolted into theyokes” (the U-shaped ends) of the two shafts. This allows the FAW Driveshaft Assembly Diagram para “bendin two axes (up/down and left/right) simultaneously, all while spinning at thousands of RPM.

A critical aspect of the FAW Driveshaft Assembly Diagram is **phasing.”** The yokes at both ends of a single shaft must be installed in perfect alignment. If they areout of phase” (misaligned), the U-joints will not cancel each other’s vibrations, leading to a severeshudderon acceleration and rapid failure.

The primary failure mode for a U-joint in the FAW Driveshaft Assembly Diagram is lack of lubrication. The needle bearings inside the caps require periodic greasing. If they run dry, they will be destroyed by friction, causing achirping” barulho (that varies with road speed) or aclunkwhen shifting from drive to reverse. A seized U-joint will cause a catastrophic failure, often breaking the driveshaft and potentially damaging the transmission housing.

Critical Fasteners: The 32-Piece Flange Hardware Set

O FAW Driveshaft Assembly Diagram lists a large quantity of specialized, high-strength hardware. This is because the entire torque of the engine is transmitted through these few bolts.

**Parafusos (Q1851455T & Q1851450T):** The list calls for 8 ‘Hex head flange bolts’ (Q1851455T) e 8 ‘Hex head flange bolts’ (Q1851450T). This is a total of 16 parafusos. This makes perfect sense for a two-shaft system:

  • 4 bolts for the Transmission-to-Main-Shaft flange.
  • 4 bolts for the Main-Shaft-to-First-Axle flange.
  • 4 bolts for the First-Axle-to-Inter-Axle-Shaft flange.
  • 4 bolts for the Inter-Axle-Shaft-to-Second-Axle flange.

These are “mesa” parafusos, and the “T” suffix indicates they are high-tensile (Por exemplo, Class 10.9 ou 12.9) and designed to withstand extremeshearforces. The two different part numbers refer to different lengths, as the transmission flange and axle flanges may have different thicknesses.

**Nuts (Q32914):** The ‘Type 1 non-metallic insert hex lock nut’ (Q32914) is the final piece of the FAW Driveshaft Assembly Diagram. The list calls for 16 nuts to match the 16 parafusos. These areNyloc” nozes. The nylon insert at the top of the nut creates aprevailing torque,” which grips the bolt threads and prevents the nut from *ever* vibrating loose. This is a critical, single-use safety feature. These nuts must be replaced every time they are removed to ensure the FAW Driveshaft Assembly Diagram remains secure.

FAW Driveshaft Assembly Diagram Parts List

The following table provides the complete, detailed breakdown of all 5 component types identified in the ‘Driveshaft Assembly Diagramfor the FAW CA4251P66K24T1A3E5 tractor. Esse FAW Driveshaft Assembly Diagram is the complete torque transfer system.

Mark Parte não. Nome da peça Quantidade
1 Q32914 Tipo 1 non-metallic insert hex lock nut 16
2 Q1851455T Hex head flange bolt 8
3 2205010A91W Inter-axle driveshaft & universal joint assembly 1
4 2201010-1050 Rear-axle driveshaft & universal joint assembly 1
5 Q1851450T Hex head flange bolt 8

Technical Specifications and Assembly Context

The specifications for the FAW Driveshaft Assembly Diagram are defined by its function as a high-torque, high-speed, flexible power transmission system. Esse FAW Driveshaft Assembly Diagram details the complete driveline.

Vehicle Application FAW Jiefang CA4251P66K24T1A3E5 6×4 Tractor
Component Group FAW Driveshaft Assembly Diagram
System Type Two-Piece (Main + Inter-Axle) Driveshaft System
Main Driveshaft P/N 2201010-1050 (Transmission to First Axle)
Inter-Axle Shaft P/N 2205010A91W (First Axle to Second Axle)
Flexible Joint Universal Joints (U-Joints) with Needle Bearings
Total Flange Bolts 16 (8x Q1851455T, 8x Q1851450T)
Total Flange Nuts 16 (Q32914 – Nyloc Lock Nuts)
Primary Function To transmit rotational torque from the transmission to the driving axles at a variable angle.

Embalagem e Logística

FAW parts, including the Cylinder Block Assembly, are packaged with care to ensure safe delivery. Each component is secured in protective materials to prevent damage during transit. The logistics network guarantees timely shipments worldwide, supporting efficient maintenance operations. Below is an image illustrating the standard packaging for FAW truck parts, showcasing the attention to detail in handling and storage.

FAW Parts Packaging

This packaging approach minimizes the risk of corrosion or impact damage, ensuring that parts like the FAW Cylinder Block Assembly arrive in perfect condition. Customers can rely on FAW’s logistics for consistent quality and reliability.

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